FREE Shipping All Across the USA Low MOQs, no hidden freight fees — to all 50 states.
FREE 3D Design Tool Build & preview your box online before you order.
FREE Design Support Our US team perfects your artwork & 3D mockup.
Custom sleeve boxes pair an open-ended outer sleeve with an inner tray or drawer that slides out — creating a satisfying reveal as the customer pushes the product into view. The two-piece design suits cosmetics, tech accessories, chocolates, candles, and subscription sets, and lets you split branding between a printed sleeve and a contrasting tray. The sleeve also doubles as a belly band over an existing box. Shipped across the USA, sleeve boxes start at 100 units with no setup or die charges and free contiguous-US shipping.
For US beauty, tech, and gifting brands that want a tactile slide-out reveal and two printable surfaces.
Upgrade your shipping with Printed Sleeve Packaging! Perfect for subscription boxes, wine bottles & electronics. Easy assembly, cost-effective & 100% customizable. Request samples today!
About Custom Sleeve Boxes
An outer sleeve that slides off a tray
A sleeve box is two pieces: a printed outer sleeve and an inner tray that slides out of it. The slide-out motion makes a clean, minimal reveal, and the open ends let you show a strip of product or a printed tray edge. It is a favorite for modern, understated brands and for sets where the open is part of the experience. We print sleeve boxes, from 100 units with no setup, plate, or die charges.
Why brands choose a sleeve
- A premium, minimal reveal without the cost of a fully rigid build.
- The sleeve carries the branding; the tray (folding or rigid) holds the product, often with a fitted insert.
- Pairs well with a window cut, or a drawer box when you want a fuller slide-out.
Where it fits
Apparel, cosmetics, tech, and gift sets. Step up to rigid or magnetic-closure boxes for a heavier keepsake feel; use a pillow box for small accessories.
Go deeper
Compare formats in our box styles explained guide, or browse the full custom box range.
Why US brands choose us for custom sleeve boxes
Custom Box Printing manufactures custom sleeve boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom sleeve boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: low MOQs (100-unit runs), free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.
Every custom sleeve boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.
Custom Sleeve Boxes — specifications & options
If your desired specifications are not listed, feel free to contact us for a custom quote.
| Industrial Use | Retail |
|---|---|
| Paper Type | Paperboard |
| Feature | Paperboard packaging (kraft and recycled-content options) |
| Logo | Customer's Logo |
| Dimension (W + D + L) | Available in any Custom Shapes and Sizes |
| Quantities | Minimum 100 units |
| Paper Stock | Available Premium Stock on 12pt./14pt/16pt/18pt/24pt cardstock or Corrugated Stock |
| Printing | Full color CMYK /PMS (Pantone Matching System) Printing Process |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Optional UV Coating For extra shine and Durability |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7–10 business days after artwork approval (rush available) |
| Shipping | Free shipping within the contiguous US |
| Sample | Available |
| Design |
Free design support |
Materials, print, and finish options
Sleeve boxes are usually two pieces: a printed outer sleeve and an inner tray. The sleeve runs on SBS paperboard (16–24 pt) for retail or wraps rigid board for a premium drawer-style. The inner tray can be folding carton or rigid chipboard with a fitment to cradle the product. A snug-but-smooth slide tolerance is engineered into the dieline so the drawer glides without falling out; both pieces take CMYK, foil, and soft-touch lamination.
Available finishes include:
- Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
- Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
- Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
- Spot UV: Selective gloss coating that creates contrast against matte areas.
- Eco-friendly options: Recycled kraft, widely recyclable paperboard and water-based inks.
- Compliance: soy-based inks; child-resistant-style constructions for CBD/cannabis on request.
If you're not sure which combination will work best for your custom sleeve boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.
How to order your custom sleeve boxes
- Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
- We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
- Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
- Optional physical sample — request a custom sample (refunded on your first order) to hold the real box in hand — let’s talk it through.
- Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.
Custom Sleeve Boxes Weight and Price Calculator
Get an instant weight estimate (per box, total order, and shipping dimensional weight) and a per-unit price estimate for your custom sleeve boxes. Enter dimensions in inches or centimeters — the calculator converts automatically. For a firm quote, request a free quote.
Pick your box material
Choose the stock first — each calculator below has its own length × width × height inputs.
Part 1 Weight calculator
Finished box weight and the dimensional weight US carriers (USPS, UPS, FedEx) use for shipping.
Dim weight uses the US domestic divisor of 166 (L × W × H ÷ 166 in pounds). Carriers bill the greater of actual or dimensional weight.
Part 2 Price calculator
Instant per-unit and total estimate in the US-market range for the spec below. Firm pricing requires your artwork and exact spec.
US-market estimate based on 2026 rates. Exact pricing depends on artwork, exact stock, Pantone requirements, and finish combinations. No setup, die, or plate fees at any quantity.
Custom Sleeve Boxes — Frequently Asked Questions
