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Custom vape gift boxes built for US vape brands packaging starter kits, device bundles, and PR sets that need a premium tech-product unboxing. We print short runs from 100 units in rigid chipboard wrapped in soft-touch stock — with foam or molded inserts for devices, batteries, pods, and accessories, magnetic closures, tamper-evident seals, and layouts that reserve space for age-restriction copy, PMTA-context nicotine warnings, and batch coding.
Built for US vape and e-cigarette brands packaging device starter kits, seasonal or PR bundles, and premium gift sets for adult consumers.
Elevate unboxing with Custom Vape Gift Sets—curated collections with e-liquids, devices, and accessories in compliant, eye-catching boxes. Ideal for vape shops and monthly clubs.
About Custom Vape Gift Boxes
What is a vape gift box?
A vape gift box is a rigid, insert-driven multi-component package built to present a vape starter kit, device bundle, or promotional set as a flagship consumer-electronics unboxing. It cradles a device, batteries, pods or cartridges, a charger, and often a printed card or quick-start guide in one designed layout — while still carrying the age and nicotine notices adult vape products require. Related formats live at the vape packaging hub, and cannabis crossover at CBD cartridge packaging.
PMTA context and required warnings
Under the FDA Center for Tobacco Products framework, most e-cigarette and vape products sold in the US require Premarket Tobacco Product Application (PMTA) authorization to be legally marketed. Nicotine-containing products also require the mandated warning statement — "WARNING: This product contains nicotine. Nicotine is an addictive chemical." — with specific size, color, and placement rules. Our designers reserve dedicated panel space for the nicotine warning, PMTA-related regulatory copy, age-restriction notices, and batch and lot codes. Our packaging must not target minors — no imagery, colors, or characters that appeal to youth. We do not provide legal advice — customer is responsible for confirming PMTA status, warning-statement compliance, and state-specific requirements.
Structural styles
- Rigid two-piece lid-and-base boxes — the flagship kit standard, chipboard wrapped in printed art paper.
- Magnetic-closure boxes — a deliberate, reusable open for premium starter kits.
- Drawer and slide boxes — a staged reveal for PR and limited-edition bundles.
- Tiered-tray rigid boxes — layered trays that reveal device, pods, and accessories sequentially.
Inserts, sizing, and sustainability
Inserts are the whole presentation: molded EVA foam or die-cut paperboard cradles sized to your exact device, batteries, pods, charger, and cable. Standard rigid gift boxes run from 6" × 4" × 1.5" for slim pen kits up to 10" × 8" × 2" for full starter-kit and bundle SKUs. Wrap stock in soft-touch matte, textured art paper, or foil-face; unbleached kraft is available for a natural sub-brand. FSC-certified wraps and recyclable paperboard inserts (in place of EVA foam) are available where recyclability matters.
Ordering
MOQ is 50 units for rigid setup boxes — enough for a limited-edition seasonal drop or PR mailer. Production is 7–10 business days with 3–5 day rush available (rigid rush timing varies by insert complexity). Free 3D mockup, physical sample (refunded on your first order) on request, free dieline and insert design, free US shipping, no setup, plate, or die charges. Per-unit pricing improves at volume — request a tiered quote.
Why US brands choose us for custom vape gift boxes
Custom Box Printing manufactures custom vape gift boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom vape gift boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: low MOQs (100-unit runs), free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.
Every custom vape gift boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.
Custom Vape Gift Boxes — specifications & options
| Box Style | Custom Vape Gift Boxes |
|---|---|
| Dimension ( L + W + H) | All Custom Sizes & Shapes |
| Quantities | Minimum 100 units |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 4 – 8 Business Days, RUSH |
| Shipping | FLAT |
Materials, print, and finish options
A vape gift box is judged the way a consumer-electronics package is: buyers expect the considered, layered reveal of a premium tech product. We build on 1.5mm to 2mm rigid chipboard wrapped in soft-touch or textured art paper, with molded EVA or die-cut paperboard inserts cradling the device, batteries, pods, charger, and accessories each in its own cavity. Magnetic closures, ribbon pulls, and tiered trays make the open feel deliberate. Foil stamping, embossing, and spot UV over soft-touch lamination carry the flagship finish; tamper-evident closures come standard on request.
Available finishes include:
- Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
- Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
- Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
- Spot UV: Selective gloss coating that creates contrast against matte areas.
- Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
- Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.
If you're not sure which combination will work best for your custom vape gift boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.
How to order your custom vape gift boxes
- Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
- We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
- Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
- Optional physical sample — request a custom sample (refunded on your first order) to hold the real box in hand — let’s talk it through.
- Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.
Custom Vape Gift Boxes — Frequently Asked Questions
