FREE Shipping All Across the USA No minimums, no hidden freight fees — to all 50 states.
FREE 3D Design Tool Build & preview your box online before you order.
FREE Design Support Our US team perfects your artwork & 3D mockup.
Custom printed mailer boxes put your brand on every surface a customer touches — exterior, interior, and tuck flaps — using full-color CMYK offset with optional Pantone spot matching at no extra cost. The self-locking corrugated structure ships safely while the print does the marketing, making it the go-to for DTC launches, influencer PR boxes, and retail-ready subscription kits. We print and assemble in Connecticut, so US brands get tight color control and fast 7–10 business-day turnaround. Runs start at 100 units with no plate or setup fees and free shipping across the contiguous US.
For US DTC and subscription brands that treat the unboxing as a marketing channel and want edge-to-edge brand print.
Why US brands choose us for custom printed mailer boxes
Custom Box Printing manufactures custom printed mailer boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom printed mailer boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.
Every custom printed mailer boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.
Materials, print, and finish options
Print quality rides on the substrate: E-flute corrugated gives a smooth, dense liner that holds fine type and photographic imagery without the wash-out you get on coarse board. White top liner maximizes color pop; kraft liner gives an earthy, eco look. Lamination (gloss, matte, soft-touch), spot UV, and foil layer over the print for tactile contrast, and interior printing turns the open lid into a branded surprise.
Available finishes include:
- Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
- Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
- Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
- Spot UV: Selective gloss coating that creates contrast against matte areas.
- Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
- Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.
If you're not sure which combination will work best for your custom printed mailer boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.
How to order your custom printed mailer boxes
- Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
- We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
- Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
- Optional physical sample — request a free custom sample to hold the real box in hand — let’s talk it through.
- Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.
Custom Printed Mailer Boxes — Frequently Asked Questions
