Custom Brochures

Custom-printed brochures for US direct-to-consumer and event marketing programs — runs from 100 units, free 3D mockup, free US shipping.

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Low MOQ (100 cardstock / 50 rigid) · free design + 3D mockup · reply in 1 business day

Custom Brochures
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🔒 custom sample (refunded on your first order) · free US shipping

FREE Shipping All Across the USA Low MOQs, no hidden freight fees — to all 50 states.

FREE 3D Design Tool Build & preview your box online before you order.

FREE Design Support Our US team perfects your artwork & 3D mockup.

When a standard fold won't tell your story, we build the brochure around it. Custom sizes, non-standard folds, fifth colors, and bespoke die-cut windows are all on the table, printed on our offset press for color you can trust panel to panel. Our MOQ is 100 units, with no setup, plate, or die charges, so a 100-unit pilot costs the same per-piece logic as a long run. Our in-house designers refine your layout free of charge, and a free 3D digital mockup lets you turn every fold on screen before a single sheet is printed.

For US brands and agencies that need a brochure engineered to their exact format, not an off-the-shelf template.

Elevate your next event or campaign with Custom Brochures! Perfect for trade shows, real estate listings, and tourism guides. Glossy finishes, die-cut shapes, and bulk discounts available.

About Custom Brochures

Print that tells your story in hand

A brochure is the printed piece that explains a product, service, or brand in a format people can hold, fold, and keep. Clean folds, sharp full-color print, and the right stock make it feel credible rather than cheap. We print brochures, from a 1,000-unit MOQ with no setup or die charges.

Folds, sizes, and finish

  • Bi-fold, tri-fold, gate-fold, and Z-fold, plus custom and die-cut shapes.
  • Gloss, matte, and soft-touch coatings, with foil and spot UV for a premium feel.
  • Full-color CMYK with free Pantone matching to keep brand color exact.

Where it fits

Sales and marketing collateral, product guides, menus, and event handouts. Pairs with presentation folders, business cards, and stickers for a full print kit, and slots into packaging inserts.

Go deeper

Browse the full custom box and print range to spec your brochure.

Why US brands choose us for custom brochures

Custom Box Printing manufactures custom brochures from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom brochures for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: low MOQs (100-unit runs), free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom brochures order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.

Custom Brochures — specifications & options

Product Specifications

Box Style Custom Brochures
Dimension ( L + W + H) All Custom Sizes & Shapes
Quantities Minimum 100 units
Paper Stock 10pt to 28pt (60lb to 400lb) Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored, Perforation
Additional Options
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 4 – 8 Business Days, RUSH
Shipping FLAT

Materials, print, and finish options

Spec it to the job: 80–100lb text for lightweight mailers, 100–130lb cover for premium leave-behinds, or uncoated natural stock when you want a tactile, editorial feel. Add die-cut windows, custom folds, and pockets to integrate inserts or samples. Finish with soft-touch lamination, foil stamping, embossing, or spot UV, including combinations on a single piece. Pantone spot matching is included at no extra cost so custom colors stay exact across every reprint.

Available finishes include:

  • Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
  • Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
  • Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
  • Spot UV: Selective gloss coating that creates contrast against matte areas.
  • Eco-friendly options: Recycled kraft, widely recyclable paperboard and water-based inks.
  • Compliance: soy-based inks; child-resistant-style constructions for CBD/cannabis on request.

If you're not sure which combination will work best for your custom brochures, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom brochures

  1. Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
  2. We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
  3. Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
  4. Optional physical sample — request a custom sample (refunded on your first order) to hold the real box in hand — let’s talk it through.
  5. Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.

Custom Brochures Weight and Price Calculator

Get an instant weight estimate (per box, total order, and shipping dimensional weight) and a per-unit price estimate for your custom brochures. Enter dimensions in inches or centimeters — the calculator converts automatically. For a firm quote, request a free quote.

Pick your box material

Choose the stock first — each calculator below has its own length × width × height inputs.

Part 1 Weight calculator

Finished box weight and the dimensional weight US carriers (USPS, UPS, FedEx) use for shipping.

Per-box weight—
Total order weight—
Dimensional weight (per box)—
Billable shipping weight (per box)—

Dim weight uses the US domestic divisor of 166 (L × W × H ÷ 166 in pounds). Carriers bill the greater of actual or dimensional weight.

Part 2 Price calculator

Instant per-unit and total estimate in the US-market range for the spec below. Firm pricing requires your artwork and exact spec.

Estimated per-unit price—
Estimated total price—

US-market estimate based on 2026 rates. Exact pricing depends on artwork, exact stock, Pantone requirements, and finish combinations. No setup, die, or plate fees at any quantity.

Custom Brochures — Frequently Asked Questions


100 units. Per-unit pricing improves as volume grows.

Yes — free standard shipping anywhere in the contiguous US. Rush and expedited options are available for a fee.

7–10 business days from artwork approval. Rush: 3–5 business days on request.

Yes — physical samples are $50, refunded on your first order. A free 3D digital mockup also ships with every quote.

Yes — recycled kraft, paperboards, water- and soy-based inks, and recyclable corrugated stocks are available. Mention "eco" on your quote.

Full-color CMYK with Pantone matching, plus gloss/matte lamination, soft-touch, spot UV, embossing, debossing, and foil stamping.

Print-ready PDF, AI, EPS, or PSD at 300 DPI CMYK with 0.125" bleed. No artwork? Our team builds your dieline for free.

No setup, plate, die, or tooling fees at any quantity.

Yes — brochures, business cards, stickers, folders, and product inserts, matched to your packaging stock and color.

Business cards: 14–32pt uncoated, matte, gloss, or soft-touch. Brochures: 80–100# gloss/matte text. Inserts: 14–24pt paperboard.

Yes — bi-fold, tri-fold, gate-fold, Z-fold, roll-fold, plus perforated tear-off cards and coupons.

Yes — bundling consolidates freight and keeps your free US shipping on one run with matched stock and color.

Yes. We custom-cut to your dimensions and offer die-cutting for windows and shaped edges, with no separate die charge.

Runs start at 1,000 units with no setup or plate fees, so short custom runs stay economical.
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