Custom Heat Seal Paper

Custom-printed heat seal paper for US delis, bakeries, and food-service brands — runs from 5,000 units, free 3D mockup, free US shipping.

FREE Shipping All Across the USA Low MOQs, no hidden freight fees — to all 50 states.

FREE 3D Design Tool Build & preview your box online before you order.

FREE Design Support Our US team perfects your artwork & 3D mockup.

Custom printed heat-seal paper for US bakeries, coffee roasters, snack producers, and grab-and-go food-service programs that run flow-wrappers, form-fill-seal machines, or heat-seal pouches. We print on PE-laminated food-contact stock with soy-based inks — from 5,000 sheets, with free design support and free US shipping.

For US bakeries, coffee roasters, snack and jerky producers, and grab-and-go retail food-service programs running flow-wrappers or heat-seal packaging lines.

About Custom Heat Seal Paper

What is custom heat-seal paper?

Custom heat-seal paper is a paper substrate with a PE (polyethylene) layer laminated to the food-contact side. The PE layer fuses to itself under heat, which lets you run the sheet through a flow-wrapper, a form-fill-seal machine, or a manual heat-seal pouch station and get a clean, tamper-evident seal without glue or tape. For a US bakery flow-wrapping muffins, a coffee roaster overwrapping pods, or a snack producer bagging jerky, it is the substrate that lets you brand the pack and seal it on the same line.

Formats and sizes

Rolls — continuous widths matched to your flow-wrapper or FFS machine.
Pre-cut sheets — 12x12 in, 15x15 in, 18x18 in for manual pouch and overwrap work.
Custom cuts — sized to your product footprint and seal geometry.

Print for food packaging

The paper is quality stock with a PE seal layer. Print runs on the outer (non-contact) side using water-based or soy-based inks, keeping the PE clean for a reliable seal every cycle. If you need a non-heat-seal alternative for dry bakery or deli work, greaseproof paper and wax paper are the everyday options.

Design and machine-compatibility

Our US-based designers will lay out the sheet or web for your artwork and repeat pattern free of charge — with registration marks, eye marks, and knife-cut allowances sized to your machine when you send the spec. You approve a 3D digital mockup before print, and a physical sample on request (refunded on your first order) lets your production team test the seal on-machine before a full run.

How ordering works

Minimum order is 5,000 sheets or the equivalent linear footage in rolls. Per-sheet pricing improves with volume — request a tiered quote for 5,000 / 10,000 / 25,000+. Standard turnaround is 7–10 business days with rush at 3–5 available, and every order ships free within the US. Pair with paper bags for the retail counter or with product cartons for a full brand system.

Why US brands choose us for custom heat seal paper

Custom Box Printing manufactures custom heat seal paper from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom heat seal paper for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: low MOQs (5,000-unit runs), free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom heat seal paper order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.

Materials, print, and finish options

Heat-seal paper is a paper substrate laminated with a PE layer that fuses to itself under heat — the standard for flow-wrapped bakery, coffee pod overwraps, and hot-food grab-and-go pouches. We print on quality stock with or soy-based inks on the outer side, keeping the sealable PE layer clean for a reliable seal. Available in sheets and rolls sized to your wrapper — standard sheet cuts are 12x12 in, 15x15 in, and 18x18 in.

Available finishes include:

Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
Spot UV: Selective gloss coating that creates contrast against matte areas.
Eco-friendly options: Recycled kraft, widely recyclable paperboard and water-based inks.
Compliance: soy-based inks; child-resistant-style constructions for CBD/cannabis on request.

If you're not sure which combination will work best for your custom heat seal paper, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom heat seal paper

Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
Optional physical sample — request a custom sample (refunded on your first order) to hold the real box in hand — let’s talk it through.
Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.

Custom Heat Seal Paper guides

Food Wrapping Paper Types: How to Choose the Right One

Custom Heat Seal Paper Weight and Price Calculator

Get an instant weight estimate (per box, total order, and shipping dimensional weight) and a per-unit price estimate for your custom heat seal paper. Enter dimensions in inches or centimeters — the calculator converts automatically. For a firm quote, request a free quote.

Pick your box material

Choose the stock first — each calculator below has its own length × width × height inputs.

Material & board thickness

Part 1 Weight calculator

Finished box weight and the dimensional weight US carriers (USPS, UPS, FedEx) use for shipping.

Inches (in) Centimeters (cm)

Length (in) Width (in) Height (in)

Order quantity Padding / insert allowance

Per-box weight—

Total order weight—

Dimensional weight (per box)—

Billable shipping weight (per box)—

Dim weight uses the US domestic divisor of 166 (L × W × H ÷ 166 in pounds). Carriers bill the greater of actual or dimensional weight.

Request a free quote Try the 3D box designer

Part 2 Price calculator

Instant per-unit and total estimate in the US-market range for the spec below. Firm pricing requires your artwork and exact spec.

Inches (in) Centimeters (cm)

Length (in) Width (in) Height (in)

Order quantity Printing

Lamination / coating Spot finishes

Foil stamping Emboss / deboss Spot UV Window patch

Estimated per-unit price—

Estimated total price—

US-market estimate based on 2026 rates. Exact pricing depends on artwork, exact stock, Pantone requirements, and finish combinations. No setup, die, or plate fees at any quantity.

Request a free quote Try the 3D box designer

Custom Heat Seal Paper — Frequently Asked Questions

5,000 units. Per-unit pricing improves as volume grows.

Yes — free standard shipping anywhere in the contiguous US. Rush and expedited options are available for a fee.

7–10 business days from artwork approval. Rush: 3–5 business days on request.

Yes — physical samples are $50, refunded on your first order. A free 3D digital mockup also ships with every quote.

Yes — recycled kraft, paperboards, water- and soy-based inks, and recyclable corrugated stocks are available. Mention "eco" on your quote.

Full-color CMYK with Pantone matching, plus gloss/matte lamination, soft-touch, spot UV, embossing, debossing, and foil stamping.

Print-ready PDF, AI, EPS, or PSD at 300 DPI CMYK with 0.125" bleed. No artwork? Our team builds your dieline for free.

No setup, plate, die, or tooling fees at any quantity.

Designed for food-service use. We don't supply FDA or food-contact certification — pair with a food-safe liner for direct contact.

Pre-cut sheets (12×12, 15×15, 18×18 in), rolls for high-volume, or custom dimensions on request.

Yes — full-color CMYK plus one- and two-color options at lower per-unit cost for high-volume orders.

Yes — greaseproof, wax-coated, and PE-laminated options for fried foods, burgers, hot sandwiches, and bakery.

In almost every case, yes — but seal temperature, dwell time, and registration marks vary by machine. Send us your machine make, model, and current substrate spec when you request a quote and we'll match the PE weight, register marks, and roll width to your line.

Our food packaging is designed for food-service use, but we don't currently supply FDA or food-contact certification documents. For direct contact, pair it with a food-safe liner or wrap, and tell us your requirements so we can advise before you order.

Yes. We'll send a physical sample (refunded on your first order) so your production team can confirm the seal, the registration, and the print on-machine before you commit to a full run.