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FREE Design Support Our US team perfects your artwork & 3D mockup.
For US burger joints and ghost kitchens that want takeout and delivery to show up hot, intact, and on-brand. Our burger boxes are built from grease-resistant food-grade board that handles juicy patties and melted cheese without leaking or going limp. Clamshell and tuck-lock structures hold shape in a delivery bag. Printed with FDA food-safe inks in Connecticut, starting at 100 units with free design support, a free 3D mockup, and free US shipping.
For US burger restaurants, smash-burger pop-ups, and delivery-first kitchens that need grease-proof boxes that survive the drive.
Experience bite-sized joy with custom burger boxes at wholesale prices, perfect for foodie fun. Elevate the presentation of your burgers and indulge in moments of delicious delight.
About Custom Burger Boxes
Built so the burger shows up hot, intact, and on-brand
The smash-burger and ghost-kitchen boom made the burger box a brand surface — and a hard one. A loaded burger is hot, greasy, and heavy, and the steam it gives off in a delivery bag is what turns a great bun soggy. So the box has to hold its shape under the weight, resist grease bleeding into the print, and vent steam so the bun stays firm by the time it reaches the door. We print burger packaging in Cheshire, Connecticut on grease-resistant, food-safe board, and start at 100 units with no setup or die charges — so a single burger joint and a delivery-first kitchen can both ship burgers that arrive intact and branded.
The clamshell, grease & the soggy-bun problem
Three things fight a delivered burger — we engineer for all three:
- Clamshell and auto-lock structures that stay rigid under a hot, loaded burger and snap shut in a delivery bag.
- Grease-resistant, moisture-aware coatings that resist sogging from juice and steam and keep the print clean.
- Optional vent perforations that release steam so the bun stays firm, not limp.
Burger box styles
The format follows the burger and the order:
- Kraft boxes for a craft, smash-burger look, and tuck and auto-lock cartons for sturdy everyday service.
- Sleeve wraps for sliders, single-burger grab-and-go, and combo branding.
- Corrugated carriers for combo and catering orders that bundle burgers and sides.
Hot food & takeout line
Burgers sit alongside the rest of the takeout menu — keep the brand consistent:
- Pizza boxes, noodle boxes, and takeout boxes for the full hot-food lineup.
- See the full range on our food & beverage boxes hub.
Grease papers, wraps & sides
The box is half the system — the papers that wrap the patty and the sides are the other half:
- Greaseproof and sandwich wrap for burgers, sliders, and handhelds.
- Deli paper, kraft paper, and wax paper for basket liners and fries — see the printed paper hub for the full set.
Branding, combos & pairing
Burger brands live on delivery, combos, and the drink pairing:
- Catering and combo boxes for events and multi-burger orders, plus beverage and coffee packaging for the pairing.
Designing a burger box
A burger box balances structure, grease, and steam. We build a clamshell or auto-lock that stays rigid under a loaded burger and shuts securely in a bag, spec grease-resistant, moisture-aware coatings so juice and steam do not soak through, and add vent perforations where the bun needs to stay firm. FDA food-safe inks keep the contact surface compliant, and we design the print to read in a delivery handoff — a bold logo, a brand color, and any combo or promo panel. Kraft and FSC-certified board is available for a craft look. We send a free 3D mockup and a free physical sample on request — tell us the burger build and your delivery model, and we will spec the box to fit.
Why US brands choose us for custom burger boxes
Custom Box Printing manufactures custom burger boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom burger boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.
Every custom burger boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.
Custom Burger Boxes — specifications & options
If your desired specifications are not listed, feel free to contact us for a custom quote.
| Industrial Use | Food |
|---|---|
| Paper Type | Paperboard |
| Feature | Recyclable, Eco-friendly Paper Packaging |
| Logo | Customer's Logo |
| Dimension (W + D + L) | Available in any Custom Shapes and Sizes |
| Quantities | No Minimum Order Required |
| Paper Stock | Available Premium Stock on 12pt./14pt/16pt/18pt/24pt cardstock or Corrugated Stock |
| Printing | Full color CMYK /PMS (Pantone Matching System) Printing Process |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Optional UV Coating For extra shine and Durability |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | Production Turnaround normally in 10 to 15 Business Days |
| Shipping | Free Quick Shipping and Handling Within USA & CANADA |
| Additional Options | 100% Printing quality and Customer Satisfaction Guaranteed |
| Sample | Available |
| Design | Free Desig Support |
Materials, print, and finish options
Burgers are hot, greasy, and heavy, so structure and coating matter. We run sturdy grease-resistant paperboard with a moisture-aware coating that resists sogging from steam and juice, and choose clamshell or auto-lock bases that won't collapse under a loaded burger. FDA food-safe inks keep everything compliant for direct contact. Optional vent perforations cut steam buildup so the bun stays firm in transit.
Available finishes include:
- Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
- Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
- Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
- Spot UV: Selective gloss coating that creates contrast against matte areas.
- Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
- Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.
If you're not sure which combination will work best for your custom burger boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.
How to order your custom burger boxes
- Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
- We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
- Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
- Optional physical sample — request a free custom sample to hold the real box in hand — let’s talk it through.
- Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.
Custom Burger Boxes — Frequently Asked Questions
