FREE Shipping All Across the USA Low MOQs, no hidden freight fees — to all 50 states.
FREE 3D Design Tool Build & preview your box online before you order.
FREE Design Support Our US team perfects your artwork & 3D mockup.
For US burger joints and ghost kitchens that want takeout and delivery to show up hot, intact, and on-brand. Our burger boxes are built from grease-resistant board that handles juicy patties and melted cheese without leaking or going limp. Clamshell and tuck-lock structures hold shape in a delivery bag. Printed with soy-based inks, starting at 100 units with free design support, a free 3D mockup, and free US shipping.
For US burger restaurants, smash-burger pop-ups, and delivery-first kitchens that need grease-resistant boxes that survive the drive.
Experience bite-sized joy with custom burger boxes at wholesale prices, perfect for foodie fun. Elevate the presentation of your burgers and indulge in moments of delicious delight.
About Custom Burger Boxes
Built so the burger shows up hot, intact, and on-brand
The smash-burger and ghost-kitchen boom made the burger box a brand surface — and a hard one. A loaded burger is hot, greasy, and heavy, and the steam it gives off in a delivery bag is what turns a great bun soggy. So the box has to hold its shape under the weight, resist grease bleeding into the print, and vent steam so the bun stays firm by the time it reaches the door. We print burger packaging on grease-resistant board, and start at 100 units with no setup or die charges — so a single burger joint and a delivery-first kitchen can both ship burgers that arrive intact and branded.
The clamshell, grease & the soggy-bun problem
Three things fight a delivered burger — we engineer for all three:
- Clamshell and auto-lock structures that stay rigid under a hot, loaded burger and snap shut in a delivery bag.
- Grease-resistant, moisture-aware coatings that resist sogging from juice and steam and keep the print clean.
- Optional vent perforations that release steam so the bun stays firm, not limp.
Burger box styles
The format follows the burger and the order:
- Kraft boxes for a craft, smash-burger look, and tuck and auto-lock cartons for sturdy everyday service.
- Sleeve wraps for sliders, single-burger grab-and-go, and combo branding.
- Corrugated carriers for combo and catering orders that bundle burgers and sides.
Hot food & takeout line
Burgers sit alongside the rest of the takeout menu — keep the brand consistent:
- Pizza boxes, noodle boxes, and takeout boxes for the full hot-food lineup.
- See the full range on our food & beverage boxes hub.
Grease papers, wraps & sides
The box is half the system — the papers that wrap the patty and the sides are the other half:
- Greaseproof and sandwich wrap for burgers, sliders, and handhelds.
- Deli paper, kraft paper, and wax paper for basket liners and fries — see the printed paper hub for the full set.
Branding, combos & pairing
Burger brands live on delivery, combos, and the drink pairing:
- Catering and combo boxes for events and multi-burger orders, plus beverage and coffee packaging for the pairing.
Designing a burger box
A burger box balances structure, grease, and steam. We build a clamshell or auto-lock that stays rigid under a loaded burger and shuts securely in a bag, spec grease-resistant, moisture-aware coatings so juice and steam do not soak through, and add vent perforations where the bun needs to stay firm. Kraft and board is available for a craft look. We send a free 3D mockup and a physical sample on request (refunded on your first order) — tell us the burger build and your delivery model, and we will spec the box to fit.
Why US brands choose us for custom burger boxes
Custom Box Printing manufactures custom burger boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom burger boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: low MOQs (100-unit runs), free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.
Every custom burger boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.
Custom Burger Boxes — specifications & options
If your desired specifications are not listed, feel free to contact us for a custom quote.
| Industrial Use | Food |
|---|---|
| Paper Type | Paperboard |
| Feature | Paperboard packaging (kraft and recycled-content options) |
| Logo | Customer's Logo |
| Dimension (W + D + L) | Available in any Custom Shapes and Sizes |
| Quantities | Minimum 100 units |
| Paper Stock | Available Premium Stock on 12pt./14pt/16pt/18pt/24pt cardstock or Corrugated Stock |
| Printing | Full color CMYK /PMS (Pantone Matching System) Printing Process |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Optional UV Coating For extra shine and Durability |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7–10 business days after artwork approval (rush available) |
| Shipping | Free shipping within the contiguous US |
| Sample | Available |
| Design | Free design support |
Materials, print, and finish options
Burgers are hot, greasy, and heavy, so structure and coating matter. We run sturdy grease-resistant paperboard with a moisture-aware coating that resists sogging from steam and juice, and choose clamshell or auto-lock bases that won't collapse under a loaded burger. Optional vent perforations cut steam buildup so the bun stays firm in transit.
Available finishes include:
- Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
- Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
- Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
- Spot UV: Selective gloss coating that creates contrast against matte areas.
- Eco-friendly options: Recycled kraft, widely recyclable paperboard and water-based inks.
- Compliance: soy-based inks; child-resistant-style constructions for CBD/cannabis on request.
If you're not sure which combination will work best for your custom burger boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.
How to order your custom burger boxes
- Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
- We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
- Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
- Optional physical sample — request a custom sample (refunded on your first order) to hold the real box in hand — let’s talk it through.
- Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.
Custom Burger Boxes guides
Custom Burger Boxes Weight and Price Calculator
Get an instant weight estimate (per box, total order, and shipping dimensional weight) and a per-unit price estimate for your custom burger boxes. Enter dimensions in inches or centimeters — the calculator converts automatically. For a firm quote, request a free quote.
Pick your box material
Choose the stock first — each calculator below has its own length × width × height inputs.
Part 1 Weight calculator
Finished box weight and the dimensional weight US carriers (USPS, UPS, FedEx) use for shipping.
Dim weight uses the US domestic divisor of 166 (L × W × H ÷ 166 in pounds). Carriers bill the greater of actual or dimensional weight.
Part 2 Price calculator
Instant per-unit and total estimate in the US-market range for the spec below. Firm pricing requires your artwork and exact spec.
US-market estimate based on 2026 rates. Exact pricing depends on artwork, exact stock, Pantone requirements, and finish combinations. No setup, die, or plate fees at any quantity.
Custom Burger Boxes — Frequently Asked Questions
