FREE Shipping All Across the USA No minimums, no hidden freight fees — to all 50 states.
FREE 3D Design Tool Build & preview your box online before you order.
FREE Design Support Our US team perfects your artwork & 3D mockup.
Custom shipping boxes are corrugated cartons engineered to protect products through carrier handling while carrying your brand on the outside. Whether you're shipping DTC orders, wholesale cases, or subscription boxes, the right flute and box style keep contents safe and your unboxing on-brand. We make regular slotted cartons, die-cut mailers, and full-overlap boxes in Cheshire, Connecticut, sized to your product to cut DIM-weight cost. Runs start at 100 units with no setup or die charges, ship flat to save freight, and qualify for free contiguous-US shipping.
For US ecommerce, DTC, and wholesale brands that need protective, right-sized shipping boxes with full-color branding.
About Custom Shipping Boxes
Get product to the door intact
A shipping box has one non-negotiable job: protect the contents through the carrier and arrive looking fine. That means corrugated strength, a size matched to the product to cut void fill and dimensional-weight cost, and a build that stacks and survives handling. Branding is a bonus, not the point. We make custom shipping boxes in the USA, from 100 units with no setup, plate, or die charges, spec'd to your weight and route.
Sized and spec'd for the journey
- Right-sized to the product to minimize void fill and lower dimensional-weight charges.
- Single-wall for everyday parcels, double-wall corrugated for heavy or fragile loads, with edge-crush ratings matched to the weight.
- Optional printed exterior or a branded printed mailer when the unboxing matters.
Where it fits
Ecommerce fulfillment, wholesale, and freight. For a branded ecommerce open, use a mailer box or subscription box; for lighter retail cartons, see cardboard boxes.
Go deeper
Understand board strength in our corrugated box guide, or browse the full custom box range.
Why US brands choose us for custom shipping boxes
Custom Box Printing manufactures custom shipping boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom shipping boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.
Every custom shipping boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.
Materials, print, and finish options
Flute drives protection: E-flute prints sharply for retail-facing mailers, B and C-flute add stacking strength and cushioning, and double-wall (BC) handles heavy or fragile freight. White-top liner takes full-color print for branded unboxing; kraft liner keeps cost and footprint low. We match the edge-crush-test (ECT) rating and box style (RSC, die-cut mailer, full-overlap) to your weight and carrier so boxes survive transit without over-spending on material.
Available finishes include:
- Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
- Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
- Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
- Spot UV: Selective gloss coating that creates contrast against matte areas.
- Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
- Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.
If you're not sure which combination will work best for your custom shipping boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.
How to order your custom shipping boxes
- Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
- We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
- Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
- Optional physical sample — request a free custom sample to hold the real box in hand — let’s talk it through.
- Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.
Custom Shipping Boxes — Frequently Asked Questions
