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Custom Shipping Boxes

Custom-printed shipping boxes for US direct-to-consumer and retail brands — runs from 100 units, free 3D mockup, free US shipping.

Custom Shipping Boxes — custom printed packaging by Custom Box Printing

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Low MOQ (100 cardstock / 50 rigid) · free design + 3D mockup · reply in 1 business day

Custom Shipping Boxes
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🔒 custom sample (refunded on your first order) · free US shipping

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FREE Shipping All Across the USA Low MOQs, no hidden freight fees — to all 50 states.

FREE 3D Design Tool Build & preview your box online before you order.

FREE Design Support Our US team perfects your artwork & 3D mockup.

Custom shipping boxes are the corrugated cartons purpose-built to move product through the US postal, carrier, and freight system without damage. We print branded shipping boxes in single-wall and double-wall corrugated for e-commerce, wholesale master cartons, and freight loads, with runs from 100 units and no setup or plate charges.

For US e-commerce brands, wholesalers, 3PLs, and any operation shipping physical product that wants the outer carton to protect the goods and carry brand identity through the last mile.

About Custom Shipping Boxes

The carton the customer sees before the product

Shipping boxes are the first physical touch a US customer has with a brand after checkout — the carton on the doorstep, the box in the porch photo, the outer that has to survive the postal service and still look intentional. That makes them a dual-purpose asset: a protective engineering job first, a branded touchpoint second. We print custom shipping boxes for DTC, wholesale, and freight programs that want both, without paying for a stock plain-kraft carton that leaks brand equity on every shipment.

Shipping-box formats

  • Regular slotted cartons (RSC): the classic top-and-bottom-flap shipper — the cheapest, most efficient format for warehouse and e-commerce shipping.
  • Printed roll-end tuck mailers: branded DTC unboxing cartons, self-locking with no tape needed outside.
  • Full-overlap cartons: heavier-duty variants for weighty or fragile shipments.
  • Master shipping cartons: large outers that hold multiple retail units for wholesale.
  • Die-cut protective cartons: shipping boxes with integrated corrugated inserts, cradles, or dividers for fragile product.

Speccing the right box

The right shipping box is a load calculation. We ask three questions: what does the product weigh, is the box shipping alone or nested in a master carton, and will it stack in transit or in the warehouse. From there we recommend a flute (E, B, C, or BC double-wall), an ECT rating (32 for everyday DTC, 44 for heavier freight), and a liner (white for print, kraft for cost and eco). Sizing is dielined to the product with a controlled allowance so you ship less air, less material, and less freight cost per order.

Print and branding

For a branded shipping box, flexo print on the liner handles logos, 1-2 spot colors, and typographic branding at high speed and low cost. For full-color, photographic, or edge-to-edge art (including interior print), we litho-laminate — an offset-printed sheet bonded to the corrugated board. Both are durable enough to survive the postal system without scuffing.

Sustainable shipping

Corrugated is one of the most-recycled materials in the US waste stream. We spec 100% recycled content, FSC-certified stocks, water-based inks, and right-sized dielines that cut air, weight, and freight per shipment. For DTC brands making a sustainability claim, kraft corrugated with soy-based print carries the eco read at the doorstep.

Related formats

For the full corrugated overview, see our corrugated boxes pillar. For branded DTC unboxings, our printed mailer boxes. For archive and long-term storage, our archive boxes.

Ordering, MOQ, and lead time

Minimum order is 100 units. Standard production is 7–10 business days; rush 3–5 available. Every order includes a free 3D mockup, free dieline support, a physical sample on request (refunded on your first order), and free US shipping. Request a tiered quote for exact price breaks.

Why US brands choose us for custom shipping boxes

Custom Box Printing manufactures custom shipping boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom shipping boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: low MOQs (100-unit runs), free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom shipping boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.

Materials, print, and finish options

Shipping boxes are all about the corrugated spec. Flute (E, B, C, or BC double-wall) determines protection and print smoothness; ECT (edge-crush test) determines stacking and burst strength. For most US e-commerce a 32 ECT B-flute is the sweet spot — protective, printable, and cost-effective. For heavier product or long-haul freight, C-flute or double-wall BC at 44 ECT keeps the load safe. Liners can be white (for high-contrast print) or kraft (for a natural, eco look).

Available finishes include:

  • Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
  • Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
  • Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
  • Spot UV: Selective gloss coating that creates contrast against matte areas.
  • Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
  • Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.

If you're not sure which combination will work best for your custom shipping boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom shipping boxes

  1. Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
  2. We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
  3. Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
  4. Optional physical sample — request a custom sample (refunded on your first order) to hold the real box in hand — let’s talk it through.
  5. Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.

Custom Shipping Boxes — Frequently Asked Questions

The minimum order for custom shipping boxes is 100 units. Start with a 100-unit run to test a new SKU or a redesign, or scale into the thousands and tens of thousands for full retail — per-unit pricing improves as your volume grows.

Yes — standard shipping is free anywhere in the contiguous United States on every order. Rush production (3–5 business days) and expedited shipping are available on request for an additional fee.

Standard production turnaround is 7–10 business days from artwork approval. We confirm your dieline, send a 3D digital mockup, and start production once you approve. Rush orders typically ship in 3–5 business days.

Yes. Physical samples cost $50 upfront and are refunded when you place your first order — just ask and we’ll sort out a customized sample for your box, no obligation. We also send a free 3D digital mockup with every quote.

Yes — we stock recycled kraft, FSC-certified paperboards, water-based and soy-based inks, and recyclable corrugated and rigid stocks. Mention "eco" in your quote request and we'll recommend the best material for your product.

Full-color CMYK offset printing with Pantone spot matching is standard. Premium finishes include gloss / matte lamination, soft-touch, spot UV, embossing, debossing, and gold or silver foil stamping. Custom die-cut shapes are available on request.

We accept print-ready PDF, AI, EPS, and PSD files at 300 DPI in CMYK color mode with a 0.125" bleed. If you don't have a print-ready file, our in-house design team will build your dieline and prep artwork for free — just send us a logo and any brand references.

No — there are no setup, plate, die, or tooling fees on any order, at any quantity. The price you're quoted covers full production, custom dielines, printing, finishing, and free US shipping. No surprise line items.

Mailer boxes are corrugated boxes designed for shipping with a self-locking front. Rigid boxes are premium thick-walled non-collapsing boxes used for luxury packaging. Folding cartons are lightweight paperboard boxes that ship flat and assemble at point of use. Corrugated boxes have a fluted middle layer for added protection during shipping.

Yes — many brands run a mailer + folding-carton combo in a single order: the mailer for e-commerce shipping and a matching folding carton inside for a branded unboxing. We coordinate artwork, stock, and finishing so both structures ship together and read as one system.

We can produce corrugated shipping boxes up to roughly 30×20×20" as standard, with larger custom sizes available on request. Folding cartons and rigid boxes are typically smaller — up to about 18×14" flat — depending on stock weight and structure.

Yes — we design paperboard inserts, corrugated dividers, foam inserts, and molded pulp trays to securely hold bottles, jars, palettes, and multi-piece retail sets. Inserts ship pre-cut and pre-scored so your fulfillment team can assemble at pack-out.

For most everyday DTC and e-commerce shipping in the US, 32 ECT B-flute corrugated is the sweet spot — protective enough for parcels under 20 lbs, cost-effective, and print-friendly. Heavier product, stacked freight, or long-haul lanes step up to 44 ECT or BC double-wall. Tell us weight and lane and we'll recommend the right spec.

Yes. For 1-2 color logo and text branding, direct flexo print on the liner is fast and low-cost — the per-unit uplift over a plain kraft box is modest. For full-color photographic branding, litho-lamination costs more but delivers retail-grade print on the shipping carton. Request a tiered quote and we'll show both options.

Send us the finished product dimensions (or a sample) and we'll dieline the shipping box to the product with a controlled allowance — usually 0.25" to 0.5" per side depending on the product's fragility. Right-sizing cuts freight cost, dimensional-weight charges, and the perception of wasted packaging on arrival.
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