Custom Shipping Boxes

All custom Shipping Boxes you need for your products

Custom shipping boxes are corrugated cartons engineered to protect products through carrier handling while carrying your brand on the outside. Whether you're shipping DTC orders, wholesale cases, or subscription boxes, the right flute and box style keep contents safe and your unboxing on-brand. We make regular slotted cartons, die-cut mailers, and full-overlap boxes in Cheshire, Connecticut, sized to your product to cut DIM-weight cost. Runs start at 100 units with no setup or die charges, ship flat to save freight, and qualify for free contiguous-US shipping.

Custom Mailer Boxes

Custom Subscription Boxes

Custom Printed Mailer Boxes

Mailer Boxes

Custom Corrugated Boxes

Corrugated Boxes

Custom Cardboard Boxes

Cardboard Boxes

FREE Shipping All Across the USA No minimums, no hidden freight fees — to all 50 states.

FREE 3D Design Tool Build & preview your box online before you order.

FREE Design Support Our US team perfects your artwork & 3D mockup.

For US ecommerce, DTC, and wholesale brands that need protective, right-sized shipping boxes with full-color branding.

Why US brands choose us for custom shipping boxes

Custom Box Printing manufactures custom shipping boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom shipping boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom shipping boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample for $50 — the full $50 is credited back to your production order the moment you proceed, so it's never a sunk cost.

Materials, print, and finish options

Flute drives protection: E-flute prints sharply for retail-facing mailers, B and C-flute add stacking strength and cushioning, and double-wall (BC) handles heavy or fragile freight. White-top liner takes full-color print for branded unboxing; kraft liner keeps cost and footprint low. We match the edge-crush-test (ECT) rating and box style (RSC, die-cut mailer, full-overlap) to your weight and carrier so boxes survive transit without over-spending on material.

Available finishes include:

Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
Spot UV: Selective gloss coating that creates contrast against matte areas.
Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.

If you're not sure which combination will work best for your custom shipping boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom shipping boxes

Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
Optional physical sample — order a $50 sample to hold the box in hand. The full $50 is credited to your production order.
Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.

Custom Shipping Boxes — Frequently Asked Questions

We have no minimum order quantity for custom shipping boxes. You can order as few as 100 units for a brand test, or scale to 50,000+ for a full retail run — pricing per unit improves with volume.

Yes — standard shipping is free anywhere in the contiguous United States on every order. Rush production (3–5 business days) and expedited shipping are available on request for an additional fee.

Standard production turnaround is 7–10 business days from artwork approval. We confirm your dieline, send a 3D digital mockup, and start production once you approve. Rush orders typically ship in 3–5 business days.

Yes. Physical samples are $50 each and the full $50 is credited back to your subsequent production order — so the sample is never a sunk cost when you proceed. We also send a free 3D digital mockup with every quote.

Yes — we stock recycled kraft, FSC-certified paperboards, water-based and soy-based inks, and recyclable corrugated and rigid stocks. Mention "eco" in your quote request and we'll recommend the best material for your product.

Full-color CMYK offset printing with Pantone spot matching is standard. Premium finishes include gloss / matte lamination, soft-touch, spot UV, embossing, debossing, and gold or silver foil stamping. Custom die-cut shapes are available on request.

Mailer boxes are corrugated boxes designed for shipping with a self-locking front. Rigid boxes are premium thick-walled non-collapsing boxes used for luxury packaging. Folding cartons are lightweight paperboard boxes that ship flat and assemble at point of use. Corrugated boxes have a fluted middle layer for added protection during shipping.

Send us product dimensions and we'll size the box to minimize empty space and DIM weight while still protecting contents — often the fastest way to cut per-parcel shipping cost.

Yes. With a white-top liner we print full-color inside and out for a branded unboxing; kraft liner takes 1–2 color flexo or digital print for a clean, economical look.

Yes. We step up to C-flute or double-wall and match the ECT rating to your weight and stack height so the box holds up through fulfillment and carrier handling.