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FREE Design Support Our US team perfects your artwork & 3D mockup.
Custom apparel boxes for US clothing and accessory brands that want the unboxing to match the product. From printed mailer boxes for everyday tees and hoodies to rigid magnetic-close boxes for premium and limited-edition drops, we print the outside and inside so the reveal earns the photo your customers post.
For US apparel and streetwear brands, boutique clothing labels, and accessory makers shipping tees, hoodies, and small goods direct-to-consumer or into retail.
About Custom Apparel Boxes
Packaging that frames the brand, not just the garment
In fashion, the packaging is part of the product. A tee, a pair of sneakers, or a fine necklace is bought as much for how it makes the customer feel as for the item itself — and the box, the tissue, and the unboxing are where that feeling is built. For a DTC label the mailer is the only physical storefront a customer ever touches; for a retail or luxury brand the box has to hold its own next to established names. We design and print apparel and accessory packaging in the USA, from branded mailers to rigid presentation boxes, and start runs at 100 units with no setup, plate, or die charges — so an emerging label and an established house can both package on brand.
Apparel & accessory boxes
Soft goods and small accessories each need a fit that presents the item cleanly:
- Shirt & garment boxes sized to folded apparel, with tissue and insert options.
- Tie & accessory boxes for ties, belts, scarves, and small goods.
- Jewelry boxes with foam or velvet inserts for fine and fashion pieces.
- Gift-card packaging for retail and e-gift programs.
How fashion brands ship & present
The structure follows where and how the garment reaches the customer:
- Mailer boxes — the branded, ship-safe unboxing for direct-to-consumer apparel.
- Rigid boxes, magnetic-closure boxes, and drawer boxes for premium and luxury fashion.
- Folding cartons for lightweight retail packaging.
- Hanging & peg displays for socks, accessories, and impulse items.
- Gift boxes for direct-to-recipient and seasonal sends.
The finishing touches
The details inside and around the box are where apparel brands earn the photo and the repeat order:
- Custom tissue paper to wrap the garment and stage the reveal.
- Paper bags for retail and pop-up carry-out.
- Mylar bags for lightweight, resealable poly-mailer alternatives.
Designing apparel packaging
Apparel packaging is a fit-and-feel problem as much as a print one. We right-size the box to your folded garment so it presents flat and does not shift in transit, design tissue, belly bands, or inserts that stage the open, and print the interior where the customer looks first. Because fashion buyers increasingly read the packaging as part of a brand's values, we offer recyclable kraft and FSC-certified stocks and right-sized dielines that cut material and freight. Send us the garment and how it ships or sells, and our US-based team will recommend a structure, send a free 3D mockup, and a free physical sample on request.
Why US brands choose us for custom apparel boxes
Custom Box Printing manufactures custom apparel boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom apparel boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.
Every custom apparel boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.
Materials, print, and finish options
Apparel packaging splits by price point. Everyday DTC apparel ships in printed corrugated mailer boxes — flat-pack, sturdy, brandable inside and out. Premium and gift apparel (or first-customer welcome kits) use rigid set-up boxes wrapped in printed art paper with a magnetic lid and tissue/ribbon. Both can take soft-touch lamination, foil, and embossing; mailers add a tear-strip and printed interior for the unboxing moment.
Available finishes include:
- Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
- Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
- Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
- Spot UV: Selective gloss coating that creates contrast against matte areas.
- Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
- Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.
If you're not sure which combination will work best for your custom apparel boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.
How to order your custom apparel boxes
- Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
- We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
- Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
- Optional physical sample — request a free custom sample to hold the real box in hand — let’s talk it through.
- Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.
Custom Apparel Boxes — Frequently Asked Questions
