Custom Boxes

Custom-printed boxes for US direct-to-consumer and retail brands — runs from 100 units, free 3D mockup, free US shipping.

Custom Boxes — custom printed packaging by Custom Box Printing

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Low MOQ (100 cardstock / 50 rigid) · free design + 3D mockup · reply in 1 business day

Custom Boxes
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🔒 custom sample (refunded on your first order) · free US shipping

FREE Shipping All Across the USA Low MOQs, no hidden freight fees — to all 50 states.

FREE 3D Design Tool Build & preview your box online before you order.

FREE Design Support Our US team perfects your artwork & 3D mockup.

Custom boxes from Custom Box Printing are built around your product, your branding, and your shipping reality — not a stock catalog. Our US-based team handles your quote, artwork, and delivery end-to-end on a predictable 7–10 business day turnaround. Choose any structure — mailer, rigid, folding, corrugated — in full-color CMYK with optional Pantone matching at no extra cost. Runs start at 100 units with no setup, plate, or die charges. Free in-house dieline support and a free 3D mockup confirm fit and look before a single sheet prints.

For US brands that want a packaging partner to engineer the right structure rather than force their product into an off-the-shelf box.

About Custom Boxes

Custom packaging engineered around your product

A custom box is not a stock carton with a sticker on it. It is engineered around your exact product, your branding, and the way you actually ship or sell — the difference between a package that arrives crushed and forgettable and one that protects the product and earns a second look. Our US-based team handles design, artwork, and delivery end-to-end on a predictable 7–10 business day turnaround, with the price we quote being the price you pay. Runs start at 100 units with no setup, plate, or die charges, so you can launch, test, and reorder without an enterprise contract.

Box styles we print

The right structure follows the product and the journey it takes. The styles we build most:

  • Mailer boxes — the e-commerce workhorse: a one-piece, tape-free die-cut that ships flat and turns delivery into an unboxing moment.
  • Rigid boxes — dense chipboard wrapped in printed paper for the premium, gift-grade feel buyers associate with luxury.
  • Folding cartons and tuck-end boxes — lightweight retail cartons for cosmetics, supplements, food, and most shelf products.
  • Corrugated and shipping boxes — single- or double-wall board built to survive the carrier network.
  • Display boxes — counter and floor units that merchandise your product at the point of sale.
  • Gift boxes and subscription boxes — for repeat-purchase brands where the open is part of the product.

Prefer a natural, recyclable look? Most of these structures are also available in kraft as well as bright white cardboard stock.

Custom boxes by industry

Every category has its own structural, regulatory, and shelf-presence demands. Start with the packaging built for yours:

Choosing the right box

If you are not sure which structure fits, the decision usually comes down to four questions: How fragile or heavy is the product? Does it ship direct to customers, sit on a retail shelf, or both? What is the price point, and how premium should the unboxing feel? And what is your target cost per unit at the quantity you need? Tell us those four things in your quote and our US-based team will recommend a structure, material, and finish — then send a free 3D mockup, and a physical sample on request (refunded on your first order), so you can confirm the box before committing to a run.

Why US brands choose us for custom boxes

Custom Box Printing manufactures custom boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: low MOQs (100-unit runs), free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.

Materials, print, and finish options

Stock is matched to the job: lightweight folding carton board (14–24 pt SBS) for retail cartons, single- or double-wall corrugated for shipping, and chipboard wrapped in printed paper for rigid setups. Eco, kraft, and options are available across most structures. Whatever the substrate, finishes — gloss, matte, soft-touch lamination, foil, embossing, spot UV — apply uniformly, so your brand looks consistent from unboxing to shelf.

Available finishes include:

  • Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
  • Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
  • Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
  • Spot UV: Selective gloss coating that creates contrast against matte areas.
  • Eco-friendly options: Recycled kraft, widely recyclable paperboard and water-based inks.
  • Compliance: soy-based inks; child-resistant-style constructions for CBD/cannabis on request.

If you're not sure which combination will work best for your custom boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom boxes

  1. Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
  2. We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
  3. Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
  4. Optional physical sample — request a custom sample (refunded on your first order) to hold the real box in hand — let’s talk it through.
  5. Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.

Custom Boxes Weight and Price Calculator

Get an instant weight estimate (per box, total order, and shipping dimensional weight) and a per-unit price estimate for your custom boxes. Enter dimensions in inches or centimeters — the calculator converts automatically. For a firm quote, request a free quote.

Pick your box material

Choose the stock first — each calculator below has its own length × width × height inputs.

Part 1 Weight calculator

Finished box weight and the dimensional weight US carriers (USPS, UPS, FedEx) use for shipping.

Per-box weight—
Total order weight—
Dimensional weight (per box)—
Billable shipping weight (per box)—

Dim weight uses the US domestic divisor of 166 (L × W × H ÷ 166 in pounds). Carriers bill the greater of actual or dimensional weight.

Part 2 Price calculator

Instant per-unit and total estimate in the US-market range for the spec below. Firm pricing requires your artwork and exact spec.

Estimated per-unit price—
Estimated total price—

US-market estimate based on 2026 rates. Exact pricing depends on artwork, exact stock, Pantone requirements, and finish combinations. No setup, die, or plate fees at any quantity.

Custom Boxes — Frequently Asked Questions


100 units. Per-unit pricing improves as volume grows.

Yes — free standard shipping anywhere in the contiguous US. Rush and expedited options are available for a fee.

7–10 business days from artwork approval. Rush: 3–5 business days on request.

Yes — physical samples are $50, refunded on your first order. A free 3D digital mockup also ships with every quote.

Yes — recycled kraft, paperboards, water- and soy-based inks, and recyclable corrugated stocks are available. Mention "eco" on your quote.

Full-color CMYK with Pantone matching, plus gloss/matte lamination, soft-touch, spot UV, embossing, debossing, and foil stamping.

Print-ready PDF, AI, EPS, or PSD at 300 DPI CMYK with 0.125" bleed. No artwork? Our team builds your dieline for free.

No setup, plate, die, or tooling fees at any quantity.

Mailer = corrugated with self-locking front for shipping. Rigid = thick-walled luxury boxes. Folding carton = lightweight paperboard, ships flat. Corrugated = fluted layer for shipping protection.

Yes — mailer + folding carton combos ship together with coordinated artwork, stock, and finishing.

Corrugated up to ~30×20×20" standard. Folding and rigid up to ~18×14" flat depending on stock and structure.

Yes — paperboard inserts, corrugated dividers, foam inserts, and molded pulp trays, pre-cut and pre-scored for pack-out.

Tell us the product, weight, and how it ships or sells; our team recommends a structure and sends a free 3D mockup. There's no charge for this guidance.

Correct. Runs start at 100 units with no setup, plate, or die fees, so you can test packaging before committing to a large print run.
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