Custom Pillow Boxes

Custom-printed pillow boxes for US direct-to-consumer and retail brands — runs from 100 units, free 3D mockup, free US shipping.

Custom Pillow Boxes — custom printed packaging by Custom Box Printing

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Low MOQ (100 cardstock / 50 rigid) · free design + 3D mockup · reply in 1 business day

Custom Pillow Boxes
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🔒 custom sample (refunded on your first order) · free US shipping

FREE Shipping All Across the USA Low MOQs, no hidden freight fees — to all 50 states.

FREE 3D Design Tool Build & preview your box online before you order.

FREE Design Support Our US team perfects your artwork & 3D mockup.

Custom pillow boxes get their name from the gentle curved ends that close like a pillow — a charming, tactile format for small gifts, jewelry, scarves, soap, party favors, and gift cards. They pop open from flat into a soft cushion shape with no glue or tape needed, store and ship flat, and feel distinctly more special than a plain carton. The curved profile makes a small item feel like a gift. Shipped across the USA, pillow boxes start at 100 units with no setup or die charges and free contiguous-US shipping.

For US gift, jewelry, and favor brands packaging small, lightweight items that should feel like a present.

Boost brand appeal with Printed Pillow Boxes! Ideal for jewelry, cosmetics & small luxury items. Tear-resistant, lightweight & 100% customizable. Bulk discounts available!

About Custom Pillow Boxes

The curved little box that needs no glue

A pillow box snaps from flat into a soft, curved pillow shape, with the ends tucking in to close. No glue, no tape, no assembly station. That simplicity, plus its charming shape, makes it a go-to for favors, small accessories, gift cards, and sample sizes. It ships flat and pops open in a second. We print pillow boxes, from 100 units with no setup, plate, or die charges.

Small, charming, and instant

  • Snaps from flat to shape with self-closing tucked ends, no glue needed.
  • Add a window or a hang-hole for retail pegs.
  • Pairs with gable and favor boxes for a coordinated event set.

Where it fits

Party and wedding favors, jewelry and small accessories, gift cards, scarves and apparel add-ons, and trial or sample sizes. For a sturdier reveal, see sleeve boxes.

Go deeper

Compare formats in our box styles explained guide, or browse the full custom box range.

Why US brands choose us for custom pillow boxes

Custom Box Printing manufactures custom pillow boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom pillow boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: low MOQs (100-unit runs), free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom pillow boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.

Custom Pillow Boxes — specifications & options

If your desired specifications are not listed, feel free to contact us for a custom quote.

Industrial Use Retail
Paper Type Paperboard
Feature Paperboard packaging (kraft and recycled-content options)
Logo Customer's Logo
Dimension (W + D + L) Available in any Custom Shapes and Sizes
Quantities Minimum 100 units
Paper Stock Available Premium Stock on 12pt./14pt/16pt/18pt/24pt cardstock or Corrugated Stock
Printing Full color CMYK /PMS (Pantone Matching System) Printing Process
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Optional UV Coating For extra shine and Durability
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7–10 business days after artwork approval (rush available)
Shipping Free shipping within the contiguous US
Sample Available
Design Free design support

Materials, print, and finish options

Pillow boxes run on flexible paperboard — typically lighter SBS (14–18 pt) or kraft that bends into the signature curved closure without cracking at the score. The light stock keeps weight and cost down for small items and lets the box flatten for shipping. The surface prints full CMYK and takes foil and spot UV beautifully; a window die-cut or hanging-tab can be added for retail display.

Available finishes include:

  • Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
  • Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
  • Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
  • Spot UV: Selective gloss coating that creates contrast against matte areas.
  • Eco-friendly options: Recycled kraft, widely recyclable paperboard and water-based inks.
  • Compliance: soy-based inks; child-resistant-style constructions for CBD/cannabis on request.

If you're not sure which combination will work best for your custom pillow boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom pillow boxes

  1. Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
  2. We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
  3. Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
  4. Optional physical sample — request a custom sample (refunded on your first order) to hold the real box in hand — let’s talk it through.
  5. Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.

Custom Pillow Boxes Weight and Price Calculator

Get an instant weight estimate (per box, total order, and shipping dimensional weight) and a per-unit price estimate for your custom pillow boxes. Enter dimensions in inches or centimeters — the calculator converts automatically. For a firm quote, request a free quote.

Pick your box material

Choose the stock first — each calculator below has its own length × width × height inputs.

Part 1 Weight calculator

Finished box weight and the dimensional weight US carriers (USPS, UPS, FedEx) use for shipping.

Per-box weight—
Total order weight—
Dimensional weight (per box)—
Billable shipping weight (per box)—

Dim weight uses the US domestic divisor of 166 (L × W × H ÷ 166 in pounds). Carriers bill the greater of actual or dimensional weight.

Part 2 Price calculator

Instant per-unit and total estimate in the US-market range for the spec below. Firm pricing requires your artwork and exact spec.

Estimated per-unit price—
Estimated total price—

US-market estimate based on 2026 rates. Exact pricing depends on artwork, exact stock, Pantone requirements, and finish combinations. No setup, die, or plate fees at any quantity.

Custom Pillow Boxes — Frequently Asked Questions


100 units. Per-unit pricing improves as volume grows.

Yes — free standard shipping anywhere in the contiguous US. Rush and expedited options are available for a fee.

7–10 business days from artwork approval. Rush: 3–5 business days on request.

Yes — physical samples are $50, refunded on your first order. A free 3D digital mockup also ships with every quote.

Yes — recycled kraft, paperboards, water- and soy-based inks, and recyclable corrugated stocks are available. Mention "eco" on your quote.

Full-color CMYK with Pantone matching, plus gloss/matte lamination, soft-touch, spot UV, embossing, debossing, and foil stamping.

Print-ready PDF, AI, EPS, or PSD at 300 DPI CMYK with 0.125" bleed. No artwork? Our team builds your dieline for free.

No setup, plate, die, or tooling fees at any quantity.

Mailer = corrugated with self-locking front for shipping. Rigid = thick-walled luxury boxes. Folding carton = lightweight paperboard, ships flat. Corrugated = fluted layer for shipping protection.

Yes — mailer + folding carton combos ship together with coordinated artwork, stock, and finishing.

Corrugated up to ~30×20×20" standard. Folding and rigid up to ~18×14" flat depending on stock and structure.

Yes — paperboard inserts, corrugated dividers, foam inserts, and molded pulp trays, pre-cut and pre-scored for pack-out.

No. They snap from flat into the curved pillow shape, with the curved ends tucking closed — no glue or tape required.

Yes. We can die-cut a window to show the product or add a hanging tab for peg display, included in your dieline.
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