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FREE Design Support Our US team perfects your artwork & 3D mockup.
Custom rectangular boxes are the most versatile footprint in packaging — efficient to print, fill, stack, and ship for products of nearly any shape. We size the length, width, and depth to your product so there's no wasted space or rattling, and build the box as a folding carton, mailer, or rigid setup depending on use. The clean rectangular form maximizes shelf space and palletizing efficiency. Printed in Connecticut, rectangular boxes start at 100 units with no setup or die charges and free contiguous-US shipping.
For US brands that want an efficiently sized, easy-to-stack box dimensioned exactly to their product.
About Custom Rectangular Boxes
The most versatile shape there is
The rectangular box is the default for a reason: it fits almost any product, stacks and ships efficiently, and gives clean panels for branding. The key to getting it right is dimensioning the box to the product so nothing rattles and no space is wasted. We size every rectangular box to your exact length, width, and depth and print in the USA, from 100 units with no setup, plate, or die charges, so a custom size costs the same to start as a stock one.
Sized and built to your product
- Length, width, and depth dimensioned to your product for a snug, no-waste fit.
- Folding-carton for light retail that ships flat, or rigid for a premium feel.
- Choose a closure: tuck-end, auto-bottom, or a lift-off lid, plus optional window.
Where it fits
Almost anything: cosmetics, food, electronics, apparel, and gifts. Need a square instead? See cube boxes; to ship it, add a mailer.
Go deeper
Get the fit right with our how to measure a box guide and compare formats in box styles explained, or browse the full custom box range.
Why US brands choose us for custom rectangular boxes
Custom Box Printing manufactures custom rectangular boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom rectangular boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.
Every custom rectangular boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.
Materials, print, and finish options
Because rectangular is a footprint rather than a single structure, we build it on the right stock for the job: SBS paperboard (14–24 pt) for retail cartons, corrugated (E, B, C-flute) for shipping, or wrapped rigid chipboard for premium. The straight-sided form scores and folds cleanly, ships flat in carton and corrugated versions, and stacks tightly on the shelf and pallet. All surfaces take CMYK, lamination, foil, and spot UV.
Available finishes include:
- Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
- Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
- Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
- Spot UV: Selective gloss coating that creates contrast against matte areas.
- Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
- Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.
If you're not sure which combination will work best for your custom rectangular boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.
How to order your custom rectangular boxes
- Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
- We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
- Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
- Optional physical sample — request a free custom sample to hold the real box in hand — let’s talk it through.
- Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.
Custom Rectangular Boxes — Frequently Asked Questions
