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Custom electronic cigarette boxes built for US e-cigarette and vape hardware brands packaging devices, pod systems, and disposables for adult consumers. We print short runs from 100 units in sturdy SBS or rigid chipboard construction — with fitted paperboard or foam inserts for device, charger, and pods, tamper-evident closures, foil and soft-touch finishes, and layouts sized around FDA nicotine warnings, PMTA-context copy, age-restriction notices, and batch coding.
Built for US electronic cigarette, pod-system, and disposable-vape hardware brands packaging devices and multi-part kits for adult vape retail.
Boost shelf appeal with Printed Vape Packaging - sleek designs, color-coded flavor systems & anti-counterfeit holograms. Includes foam inserts to protect devices during shipping.
About Electronic Cigarette Boxes
What is an electronic cigarette box?
An electronic cigarette box is a custom-printed carton or rigid setup box engineered around a vape device or multi-part kit — device, charger, pods or cartridges, sometimes a manual and warranty card. It has to cradle every piece in a clean, tech-grade layout, prove the pack is sealed and unopened at retail, and carry the FDA-mandated nicotine warning and age-restriction copy. Related formats: e-cigarette liquid packaging, vape gift boxes, and the full vape packaging hub.
PMTA and required warnings
Under the FDA Center for Tobacco Products framework, most electronic cigarettes and open-system vape devices sold in the US require Premarket Tobacco Product Application (PMTA) authorization. Nicotine-containing hardware bundles must carry the mandated warning statement — "WARNING: This product contains nicotine. Nicotine is an addictive chemical." — with specific size, color, and placement rules. Our designers reserve panel space for the nicotine warning, PMTA-related copy, age-restriction notices, model and SKU details, and batch codes. Packaging must not target minors — no imagery, colors, or characters that appeal to youth. We do not provide legal advice — customer is responsible for confirming PMTA status, warning compliance, and state-specific requirements.
Structural styles
- Single-device tuck-end cartons — for disposables and single-device SKUs.
- Sleeve-and-tray — for a deliberate open on pod systems and starter kits.
- Rigid two-piece lid-and-base boxes — for premium hardware and multi-component kits.
- Magnetic-closure boxes — for flagship starter kits and PR bundles.
- Tamper-evident tuck seals or shrink bands — standard on request across formats.
Inserts, sizing, and sustainability
Fitted paperboard cradles for single-device SKUs; molded EVA foam or die-cut paperboard inserts for kits with device, charger, and pods. Sized to your exact hardware. Stock is 18pt to 24pt SBS for cartons and 1.5–2mm chipboard-wrap for rigid; FSC-certified stocks, recyclable paperboard inserts (in place of EVA), and soy-based inks are available.
Ordering
MOQ is 100 units for cardstock cartons and 50 units for rigid setup boxes. Production is 7–10 business days with 3–5 day rush available. Free 3D mockup, physical sample (refunded on your first order) on request, free dieline and insert design, free US shipping, no setup, plate, or die charges. Per-unit pricing improves at volume — request a tiered quote.
Why US brands choose us for electronic cigarette boxes
Custom Box Printing manufactures electronic cigarette boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed electronic cigarette boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: low MOQs (100-unit runs), free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.
Every electronic cigarette boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.
Electronic Cigarette Boxes — specifications & options
| Box Style | Electronic Cigarette Boxes |
|---|---|
| Dimension ( L + W + H) | All Custom Sizes & Shapes |
| Quantities | Minimum 100 units |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 4 – 8 Business Days, RUSH |
| Shipping | FLAT |
Materials, print, and finish options
Electronic cigarettes are compact consumer electronics, and the packaging should read like a quality tech product. We build on 18pt to 24pt SBS for single-device tuck cartons and 1.5mm to 2mm rigid chipboard wrapped in soft-touch or textured art paper for kits. Inserts are die-cut paperboard or molded EVA sized to the device, charger, and pods so each piece stays secure and presents cleanly on opening. Soft-touch lamination, foil stamping, embossing, and spot UV give the flagship electronics finish; tamper-evident closures are standard on request.
Available finishes include:
- Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
- Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
- Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
- Spot UV: Selective gloss coating that creates contrast against matte areas.
- Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
- Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.
If you're not sure which combination will work best for your electronic cigarette boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.
How to order your electronic cigarette boxes
- Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
- We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
- Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
- Optional physical sample — request a custom sample (refunded on your first order) to hold the real box in hand — let’s talk it through.
- Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.
Electronic Cigarette Boxes — Frequently Asked Questions
