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Small custom setting spray boxes — folding cartons for setting spray, makeup fixing spray, and hydrating mist bottles in both pump-spray and aerosol formats. Sized to your bottle so the fit is flush. Panel space for INCI (or brand-supplied ingredient list), US contact info (MoCRA), net contents, PAO symbol, and any required warnings — pump-spray cartons follow standard cosmetic labeling; aerosol cartons additionally carry the CPSC-required hazard warnings for pressurized contents. Runs from 100 cartons on SBS or kraft, ships flat across the USA, free US shipping.
For US beauty brands packaging setting spray, makeup fixing spray, or hydrating mist in pump-spray or aerosol bottles at low retail MOQs.
About Custom Setting Spray Boxes
Pump-spray vs aerosol — the packaging changes
Setting spray comes in two form factors: pump-spray (a mechanical trigger, no propellant) and aerosol (pressurized with propellant, typically a hydrocarbon or compressed gas). The bottle itself is different — pump bottles are usually PET or glass, aerosol cans are aluminum with a valve — and the outer carton spec also changes. Pump-spray cartons follow standard cosmetic labeling (INCI, MoCRA US contact, net contents, warnings your formula requires). Aerosol cartons additionally carry the CPSC-required hazard warnings for pressurized contents and typically the flammability warning if the propellant is hydrocarbon-based.
What the carton has to carry
Pump-spray setting spray:
- Statement of identity + product type (setting spray, makeup fixing spray, hydrating mist)
- Net contents
- INCI ingredient statement
- Name + US contact info (MoCRA 2024)
- Batch code + PAO symbol
- California Prop 65 warning where required
- Warnings your formula requires
- Barcode
Aerosol setting spray adds:
- Pressurized-contents warning — the CPSC-required "Contents under pressure. Do not puncture or incinerate. Do not store above 120°F (49°C)" statement
- Flammability warning — for hydrocarbon-propellant aerosols, "Extremely flammable. Do not use near heat, flame, or spark. Do not smoke while using." — the specific wording depends on propellant classification
- Do-not-inhale / avoid-eye-contact language typical for facial mists
The aerosol can itself carries some warnings by law (DOT/USDOT for the container); the outer carton typically duplicates the key ones so retail buyers see them without picking up the can. We route the panel with space for the required warnings and print your approved artwork.
Structures we print
- Reverse tuck-end — the everyday setting spray bottle carton, tall-narrow sized to bottle plus closure.
- Straight tuck-end — cleaner front panel for logo-forward brands.
- Sleeve-and-tray — for setting spray + primer bundle SKUs or travel-size + full-size sets.
Related
- Hub: cosmetic packaging and makeup boxes.
- Face-color siblings: primer boxes, foundation boxes, cushion foundation boxes.
- Adjacent hair products: hair spray boxes — same aerosol-warning framework applies.
Why US brands choose us for custom setting spray boxes
Custom Box Printing manufactures custom setting spray boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom setting spray boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: low MOQs (100-unit runs), free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.
Every custom setting spray boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.
Materials, print, and finish options
Setting spray cartons are tall-narrow reverse tuck-end folding cartons in 14pt SBS or kraft, sized to the bottle plus the pump or nozzle closure height. Aerosol bottles are usually taller and slightly wider than pump-spray equivalents. SBS suits the color-cosmetic and prestige-skincare positioning; kraft is the alternative for clean-beauty and minimalist lines. Matte lamination pairs well with the 'setting / smoothing' visual language; soft-touch adds premium hand-feel at the $30-40 price point.
Available finishes include:
- Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
- Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
- Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
- Spot UV: Selective gloss coating that creates contrast against matte areas.
- Eco-friendly options: Recycled kraft, widely recyclable paperboard and water-based inks.
- Compliance: soy-based inks; child-resistant-style constructions for CBD/cannabis on request.
If you're not sure which combination will work best for your custom setting spray boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.
How to order your custom setting spray boxes
- Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
- We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
- Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
- Optional physical sample — request a custom sample (refunded on your first order) to hold the real box in hand — let’s talk it through.
- Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.
Custom Setting Spray Boxes guides
Custom Setting Spray Boxes Weight and Price Calculator
Get an instant weight estimate (per box, total order, and shipping dimensional weight) and a per-unit price estimate for your custom setting spray boxes. Enter dimensions in inches or centimeters — the calculator converts automatically. For a firm quote, request a free quote.
Pick your box material
Choose the stock first — each calculator below has its own length × width × height inputs.
Part 1 Weight calculator
Finished box weight and the dimensional weight US carriers (USPS, UPS, FedEx) use for shipping.
Dim weight uses the US domestic divisor of 166 (L × W × H ÷ 166 in pounds). Carriers bill the greater of actual or dimensional weight.
Part 2 Price calculator
Instant per-unit and total estimate in the US-market range for the spec below. Firm pricing requires your artwork and exact spec.
US-market estimate based on 2026 rates. Exact pricing depends on artwork, exact stock, Pantone requirements, and finish combinations. No setup, die, or plate fees at any quantity.
Custom Setting Spray Boxes — Frequently Asked Questions
