Custom Setting Spray Boxes

All custom Setting Spray Boxes you need for your products

FREE Shipping All Across the USA No minimums, no hidden freight fees — to all 50 states.

FREE 3D Design Tool Build & preview your box online before you order.

FREE Design Support Our US team perfects your artwork & 3D mockup.

Small custom setting spray boxes — folding cartons for setting spray, makeup fixing spray, and hydrating mist bottles in both pump-spray and aerosol formats. Sized to your bottle so the fit is flush. Panel space for INCI (or brand-supplied ingredient list), US contact info (MoCRA), net contents, PAO symbol, and any required warnings — pump-spray cartons follow standard cosmetic labeling; aerosol cartons additionally carry the CPSC-required hazard warnings for pressurized contents. Runs from 100 cartons on SBS or kraft, ships flat across the USA, free US shipping.

For US beauty brands packaging setting spray, makeup fixing spray, or hydrating mist in pump-spray or aerosol bottles at low retail MOQs.

About Custom Setting Spray Boxes

Pump-spray vs aerosol — the packaging changes

Setting spray comes in two form factors: pump-spray (a mechanical trigger, no propellant) and aerosol (pressurized with propellant, typically a hydrocarbon or compressed gas). The bottle itself is different — pump bottles are usually PET or glass, aerosol cans are aluminum with a valve — and the outer carton spec also changes. Pump-spray cartons follow standard cosmetic labeling (INCI, MoCRA US contact, net contents, warnings your formula requires). Aerosol cartons additionally carry the CPSC-required hazard warnings for pressurized contents and typically the flammability warning if the propellant is hydrocarbon-based.

What the carton has to carry

Pump-spray setting spray:

Statement of identity + product type (setting spray, makeup fixing spray, hydrating mist)
Net contents
INCI ingredient statement
Name + US contact info (MoCRA 2024)
Batch code + PAO symbol
California Prop 65 warning where required
Warnings your formula requires
Barcode

Aerosol setting spray adds:

Pressurized-contents warning — the CPSC-required "Contents under pressure. Do not puncture or incinerate. Do not store above 120°F (49°C)" statement
Flammability warning — for hydrocarbon-propellant aerosols, "Extremely flammable. Do not use near heat, flame, or spark. Do not smoke while using." — the specific wording depends on propellant classification
Do-not-inhale / avoid-eye-contact language typical for facial mists

The aerosol can itself carries some warnings by law (DOT/USDOT for the container); the outer carton typically duplicates the key ones so retail buyers see them without picking up the can. We route the panel with space for the required warnings and print your approved artwork.

Structures we print

Reverse tuck-end — the everyday setting spray bottle carton, tall-narrow sized to bottle plus closure.
Straight tuck-end — cleaner front panel for logo-forward brands.
Sleeve-and-tray — for setting spray + primer bundle SKUs or travel-size + full-size sets.

Hub: cosmetic packaging and makeup boxes.
Face-color siblings: primer boxes, foundation boxes, cushion foundation boxes.
Adjacent hair products: hair spray boxes — same aerosol-warning framework applies.

Why US brands choose us for custom setting spray boxes

Custom Box Printing manufactures custom setting spray boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom setting spray boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom setting spray boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.

Materials, print, and finish options

Setting spray cartons are tall-narrow reverse tuck-end folding cartons in 14pt SBS or kraft, sized to the bottle plus the pump or nozzle closure height. Aerosol bottles are usually taller and slightly wider than pump-spray equivalents. SBS suits the color-cosmetic and prestige-skincare positioning; kraft is the alternative for clean-beauty and minimalist lines. Matte lamination pairs well with the 'setting / smoothing' visual language; soft-touch adds premium hand-feel at the $30-40 price point.

Available finishes include:

Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
Spot UV: Selective gloss coating that creates contrast against matte areas.
Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.

If you're not sure which combination will work best for your custom setting spray boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom setting spray boxes

Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
Optional physical sample — request a free custom sample to hold the real box in hand — let’s talk it through.
Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.

Custom Setting Spray Boxes — Frequently Asked Questions

We have no minimum order quantity for custom setting spray boxes. You can order as few as 100 units for a brand test, or scale to 50,000+ for a full retail run — pricing per unit improves with volume.

Yes — standard shipping is free anywhere in the contiguous United States on every order. Rush production (3–5 business days) and expedited shipping are available on request for an additional fee.

Standard production turnaround is 7–10 business days from artwork approval. We confirm your dieline, send a 3D digital mockup, and start production once you approve. Rush orders typically ship in 3–5 business days.

Yes. Physical samples are free — just ask and we’ll sort out a customized sample for your box, no obligation. We also send a free 3D digital mockup with every quote.

Yes — we stock recycled kraft, FSC-certified paperboards, water-based and soy-based inks, and recyclable corrugated and rigid stocks. Mention "eco" in your quote request and we'll recommend the best material for your product.

Full-color CMYK offset printing with Pantone spot matching is standard. Premium finishes include gloss / matte lamination, soft-touch, spot UV, embossing, debossing, and gold or silver foil stamping. Custom die-cut shapes are available on request.

Yes — we use food-grade and skin-contact-safe paperboard stocks with low-migration inks suitable for cosmetics, skincare, fragrance, and beauty packaging. Inserts and dividers can be added to securely hold bottles, tubes, and palettes.

Absolutely. Our in-house design team builds custom dielines to fit any cosmetic shape — from tall narrow perfume bottles to rounded cream jars, palettes, lipstick tubes, and dropper bottles.

Yes. Pump-spray follows standard cosmetic labeling (INCI, MoCRA US contact, warnings your formula requires). Aerosol additionally carries the CPSC-required pressurized-contents warning and, for hydrocarbon-propellant products, a flammability warning. The outer carton typically duplicates the aerosol can's key warnings so retail buyers see them. We route the panel with space for every required warning and print your approved artwork.

Yes — they're separate SKUs with different print files (aerosol needs different warning copy), but they can share a run to hit the 100-unit per-SKU MOQ. No extra plate, die, or setup fees for multiple SKUs in the same job.