Custom Cushion Foundation Boxes

All custom Cushion Foundation Boxes you need for your products

FREE Shipping All Across the USA No minimums, no hidden freight fees — to all 50 states.

FREE 3D Design Tool Build & preview your box online before you order.

FREE Design Support Our US team perfects your artwork & 3D mockup.

Small custom cushion foundation boxes — folding cartons for cushion compacts and their refill packs. Sized to your specific compact diameter (typically 15-25 g refills at 60-80 mm compact width). Panel space for INCI, US contact info (MoCRA), net contents, shade code, warnings. Runs from 100 cartons in SBS or kraft, ships flat across the USA, free US shipping and Pantone matching.

For US and K-beauty brands packaging cushion foundation compacts and refill packs in low retail MOQs.

About Custom Cushion Foundation Boxes

Compact plus refill — two carton problems

Cushion foundation is a two-product line: the initial compact (with cushion and sponge inside) sells at ~$30-50, and the refill pack (cushion only) sells at ~$15-25 as a repeat-purchase driver. Two SKUs, two cartons — the compact carton is a slightly larger square-footprint folding carton, the refill carton is a smaller thinner version, often with a window showing the shade indicator inside. Both need shade name + code, INCI, US contact info, net contents, and warnings on the panel.

Structures we print

Compact carton — reverse or straight tuck-end sized to compact width and height (typically 65-85 mm square, 20-30 mm depth).
Refill carton — smaller thin tuck-end sized to refill cushion (typically 60-80 mm square, 12-18 mm depth); often paired with a small die-cut window showing the shade dot.
Sleeve-and-tray — for compact + starter refill bundle SKUs.

What each carton has to carry

Statement of identity + cushion foundation format + shade name/code
Net contents (compact + refill weight)
INCI ingredient statement
Name + US contact info (MoCRA 2024)
Batch code + PAO symbol
California Prop 65 warning where required
SPF value if the cushion is SPF-rated (many are; SPF-rated products are OTC drugs and need a Drug Facts panel — see the note below)
Warnings your formula requires
Barcode

SPF-rated cushions carry a different regulatory framework

A key note: cushion foundations sold with an SPF rating (SPF 30, SPF 50) are classified by FDA as OTC drugs (sunscreen monograph, 21 CFR 352) and require a Drug Facts panel instead of a standard cosmetic label. That's a different panel format with specific FDA-required content and type-size rules. We route the carton with Drug Facts panel real estate and a tamper-evident zone, then print your approved artwork. If your cushion isn't SPF-rated, standard cosmetic labeling applies.

Hub: cosmetic packaging and makeup boxes.
Face-color siblings: foundation boxes, concealer boxes, primer boxes, blush boxes.

Why US brands choose us for custom cushion foundation boxes

Custom Box Printing manufactures custom cushion foundation boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom cushion foundation boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom cushion foundation boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.

Materials, print, and finish options

Cushion foundation cartons are usually a short-square footprint folding carton in 14pt SBS, mirroring the round-square compact dimensions. K-beauty aesthetic typically leans clean and minimalist — kraft or matte-laminated SBS with foil-stamped brand name suits that positioning. Refill-pack cartons are smaller and thinner, often with a window die-cut showing the shade name and dot-color indicator inside. Standard finish menu applies (matte, gloss, soft-touch, spot UV, foil, embossing).

Available finishes include:

Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
Spot UV: Selective gloss coating that creates contrast against matte areas.
Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.

If you're not sure which combination will work best for your custom cushion foundation boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom cushion foundation boxes

Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
Optional physical sample — request a free custom sample to hold the real box in hand — let’s talk it through.
Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.

Custom Cushion Foundation Boxes — Frequently Asked Questions

We have no minimum order quantity for custom cushion foundation boxes. You can order as few as 100 units for a brand test, or scale to 50,000+ for a full retail run — pricing per unit improves with volume.

Yes — standard shipping is free anywhere in the contiguous United States on every order. Rush production (3–5 business days) and expedited shipping are available on request for an additional fee.

Standard production turnaround is 7–10 business days from artwork approval. We confirm your dieline, send a 3D digital mockup, and start production once you approve. Rush orders typically ship in 3–5 business days.

Yes. Physical samples are free — just ask and we’ll sort out a customized sample for your box, no obligation. We also send a free 3D digital mockup with every quote.

Yes — we stock recycled kraft, FSC-certified paperboards, water-based and soy-based inks, and recyclable corrugated and rigid stocks. Mention "eco" in your quote request and we'll recommend the best material for your product.

Full-color CMYK offset printing with Pantone spot matching is standard. Premium finishes include gloss / matte lamination, soft-touch, spot UV, embossing, debossing, and gold or silver foil stamping. Custom die-cut shapes are available on request.

Yes — we use food-grade and skin-contact-safe paperboard stocks with low-migration inks suitable for cosmetics, skincare, fragrance, and beauty packaging. Inserts and dividers can be added to securely hold bottles, tubes, and palettes.

Absolutely. Our in-house design team builds custom dielines to fit any cosmetic shape — from tall narrow perfume bottles to rounded cream jars, palettes, lipstick tubes, and dropper bottles.

Yes — they're two SKUs with separate print files, but they can share a print run to hit the 100-unit per-SKU MOQ. No extra plate, die, or setup fees for multiple SKUs in the same job.

Yes. SPF-rated products are classified as OTC drugs (sunscreen monograph) and require a Drug Facts panel instead of a cosmetic ingredient statement. Different panel format with specific FDA-required content and hard type-size rules. We print the carton with panel real estate for either format.

No — the cushion compact (the physical container with cushion and sponge) is a different manufacturing category (typically molded plastic + metal + magnet) we don't handle. We print the outer folding carton that sits around the compact at retail. Most cushion brands source the compact from a K-beauty OEM and the outer carton from us.