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Custom stick pack boxes for US greens, electrolyte, protein, coffee, and functional-nutrition brands running foil-lined stick sachets. We print outer cartons from 100 units that hold 10, 14, 20, or 30 sticks upright — with printed dividers, front-panel windows, and tamper-safe closures.
For US greens / electrolyte / functional-nutrition startups (LMNT-tier), single-serve coffee brands, and DTC supplement founders shipping sachet subscription boxes.
About Custom Stick Pack Boxes
Stick pack boxes built for greens, electrolyte, and coffee sachets
Stick packs are the DTC nutrition category's fastest-growing format — LMNT, Athletic Greens, Liquid IV, and 300+ indie brands ship single-serve foil sticks in a printed outer carton. The outer's job is dual: hold 10-30 sticks upright and secure through shipping, AND merchandise the brand at retail and DTC. A window-front carton with foil branding beats a plain sleeve every time.
Sizing and construction
Standard 30-count stick pack carton runs ~150×65×115mm (fits 30 sticks upright in a scored divider). 10- and 14-count trial or travel boxes run smaller (~100×45×80mm). 18-22pt SBS is the body; kraft is available for clean-nutrition positioning (KOS, Truvani-tier). Add a die-cut window on the front panel (with PET film patch) so the stick color and hero ingredient shows through. Tear-strip or pop-out die-cut opening on the top gives clean access without shredding the carton.
Custom stick pack boxes shipping across the United States
Free shipping to every US state — New York, California, Texas, Florida, Illinois, Pennsylvania, Ohio, Georgia, North Carolina, Michigan see 3-5 day Ground transit. Buyers searching "custom stick pack boxes near me" or "sachet outer carton in [state]" reach CBP as a US-based packaging supplier with 7-10 day production and free nationwide shipping.
MOQ, pricing, and how to order
MOQ 100. A 30-count stick pack carton in 18pt SBS with soft-touch lamination + die-cut window + 1-color foil: ~$1.40 at 250, ~$1.05 at 500, ~$0.82 at 1,000. Add a printed inner divider free. 10-count trial cartons run 25-35% less. Related: supplement hub, protein powder boxes, coffee sample boxes, gummy supplement boxes.
Food-safe + supplement compliance
Stick pack outer cartons for food or dietary supplement contact use food-grade low-migration inks (the stick itself is the primary food-contact barrier). Supplement Facts panel goes on the outer per FDA labeling rules — we reserve the required space in our free dieline layout. Not sold as an OTC drug (see OTC medicine boxes if that applies).
Why US brands choose us for custom stick pack boxes
Custom Box Printing manufactures custom stick pack boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom stick pack boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.
Every custom stick pack boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.
Materials, print, and finish options
Stick pack outer cartons have a specific structural challenge — a 10-30 count row of sticks needs to sit upright and stay upright when the box is opened, not spill. Standard build is 18-22pt SBS with a scored inner divider (glue-in or friction-fit) that keeps sticks vertical. The front panel usually gets a die-cut window with clear PET film so the shopper can see the sachet color/branding. Add matte lamination for hand-feel, foil for the ingredient hero (creatine, magnesium, matcha), and a printed tear-strip closure so the box opens cleanly without ripping the top.
Available finishes include:
- Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
- Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
- Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
- Spot UV: Selective gloss coating that creates contrast against matte areas.
- Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
- Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.
If you're not sure which combination will work best for your custom stick pack boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.
How to order your custom stick pack boxes
- Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
- We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
- Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
- Optional physical sample — request a free custom sample to hold the real box in hand — let’s talk it through.
- Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.
Custom Stick Pack Boxes — Frequently Asked Questions
