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FREE Design Support Our US team perfects your artwork & 3D mockup.
Small custom sheet mask boxes — folding cartons for single-mask outer packaging and sleeve cartons for multi-pack sets (3/5/10 count). Sized to sit around your masks' foil sachet without crushing. Panel space for INCI, US contact info (MoCRA), net contents, PAO, warnings. Runs from 100 cartons on SBS or kraft, ships flat across the USA, free US shipping and Pantone matching.
For US skincare, K-beauty, and clean-beauty brands packaging sheet masks in single or multi-pack retail formats.
About Custom Sheet Mask Boxes
The carton is separate from the sachet
Sheet mask packaging is two layers: the foil sachet directly around the mask (which handles the barrier, protects the essence, and holds up to fulfillment) and the outer folding carton (which handles retail merchandising, shelf identity, and required regulatory copy). This page is about the outer carton. If you need the sachet material itself — printed film or foil — that's a different manufacturing category we don't handle in-house.
Single-mask vs multi-pack
Two common formats:
- Single-mask carton — a small flat folding carton around one sachet, sold as a $4-8 single at retail or on Sephora/Ulta shelves.
- Multi-pack sleeve carton — a slightly heavier sleeve holding 3, 5, 7, or 10 sachets, sold as a $20-40 set.
Structures we print for sheet masks
- Reverse tuck-end (single) — the everyday single-mask carton.
- Sleeve-and-tray (multi-pack) — sleeve slides off tray to reveal the sachet stack.
- Book-style folding (premium single) — an editorial-style open for prestige single-mask launches.
- Window carton — a die-cut with clear PET film to show the printed sachet inside (adds cost + recyclability consideration).
What the carton has to carry
- Statement of identity + mask type (hydrating, brightening, sheet-mask type)
- Net contents (per-mask sachet weight, plus count for multi-packs)
- INCI ingredient statement
- Name + US contact info (MoCRA 2024)
- Batch code + PAO symbol
- California Prop 65 warning where required
- Warnings your formula requires (essence-based sheet masks often carry "discontinue if irritation occurs" and eye-avoidance)
- Usage instructions (usually printed on the sachet AND the carton)
- Barcode
Related
- Hub: cosmetic packaging.
- Skincare siblings: cream boxes, lotion boxes, dropper bottle boxes for serums.
Why US brands choose us for custom sheet mask boxes
Custom Box Printing manufactures custom sheet mask boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom sheet mask boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: low MOQs (100-unit runs), free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.
Every custom sheet mask boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.
Materials, print, and finish options
Sheet mask outer cartons are usually a thin flat folding carton — 14pt SBS is the standard, kraft for clean-label lines. The carton sits around the foil-sealed sachet inside; the sachet handles the barrier and product integrity, the carton handles merchandising and regulatory copy. For multi-pack sets a slightly heavier 16pt board with a sleeve construction holds 3-10 sachets neatly. Soft-touch matte with foil-stamped brand name is a common K-beauty pattern; kraft with soy-ink print suits minimalist clean-beauty positioning.
Available finishes include:
- Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
- Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
- Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
- Spot UV: Selective gloss coating that creates contrast against matte areas.
- Eco-friendly options: Recycled kraft, widely recyclable paperboard and water-based inks.
- Compliance: soy-based inks; child-resistant-style constructions for CBD/cannabis on request.
If you're not sure which combination will work best for your custom sheet mask boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.
How to order your custom sheet mask boxes
- Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
- We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
- Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
- Optional physical sample — request a custom sample (refunded on your first order) to hold the real box in hand — let’s talk it through.
- Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.
Custom Sheet Mask Boxes guides
Custom Sheet Mask Boxes Weight and Price Calculator
Get an instant weight estimate (per box, total order, and shipping dimensional weight) and a per-unit price estimate for your custom sheet mask boxes. Enter dimensions in inches or centimeters — the calculator converts automatically. For a firm quote, request a free quote.
Pick your box material
Choose the stock first — each calculator below has its own length × width × height inputs.
Part 1 Weight calculator
Finished box weight and the dimensional weight US carriers (USPS, UPS, FedEx) use for shipping.
Dim weight uses the US domestic divisor of 166 (L × W × H ÷ 166 in pounds). Carriers bill the greater of actual or dimensional weight.
Part 2 Price calculator
Instant per-unit and total estimate in the US-market range for the spec below. Firm pricing requires your artwork and exact spec.
US-market estimate based on 2026 rates. Exact pricing depends on artwork, exact stock, Pantone requirements, and finish combinations. No setup, die, or plate fees at any quantity.
Custom Sheet Mask Boxes — Frequently Asked Questions
