Custom Charger Boxes

Custom-printed charger boxes for US gifting, jewelry, and specialty retail brands — runs from 100 units, free 3D mockup, free US shipping.

FREE Shipping All Across the USA Low MOQs, no hidden freight fees — to all 50 states.

FREE 3D Design Tool Build & preview your box online before you order.

FREE Design Support Our US team perfects your artwork & 3D mockup.

Custom charger boxes for US wall-adapter, wireless-pad, GaN charger, and MagSafe DTC brands. We print low-MOQ from 100 units — folding retail cartons, hang cards, and rigid two-piece boxes with EVA foam or molded pulp inserts sized to your charger + cable spec.

For US indie charger brands, GaN-adapter startups, wireless-charging DTC founders, and MagSafe / Qi-standard accessory makers.

About Custom Charger Boxes

Charger boxes built for wall, wireless, and MagSafe

Chargers span three formats — wall adapters (USB-C, USB-A), wireless pads (Qi/MagSafe), and GaN travel chargers — each with different sizing needs but the same shelf competition. The box has to signal wattage instantly ('65W', '100W'), match model compatibility ('MagSafe', 'USB PD'), and protect the internal electronics through Ground shipping. We print low-MOQ from 100 boxes so a new GaN or MagSafe SKU can launch without national-retail commitment.

Formats: folding tuck-end, hang card, or rigid two-piece

Wall adapter folding tuck-end (~$0.85 at 500): 90×80×40mm in 22-24pt SBS with die-cut foam insert. Retail hang card for MagSafe / Qi puck ($0.75 at 500): 90×130mm SBS hang card with PET window. Rigid two-piece premium GaN charger ($2.80 at 500): 110×90×50mm chipboard wrapped in printed paper with fabric-wrapped foam insert. Spot UV on wattage badge, matte foil on brand mark, soft-touch lamination for premium tier.

Custom charger boxes shipping across the United States

Ships free to every US state — New York, California, Texas, Florida, Illinois, Pennsylvania, Ohio, Georgia, North Carolina, Michigan see 3-5 day Ground transit. Buyers searching "custom charger boxes near me" or "GaN adapter packaging in [state]" reach CBP as a US-based packaging supplier with 7-10 day production, drop-ship to Amazon FBA standard, and free nationwide shipping.

MOQ, pricing, and how to order

MOQ 100. Wall adapter folding tuck-end in 22pt SBS + foam insert + spot UV: ~$1.15 at 250, ~$0.85 at 500, ~$0.65 at 1,000. MagSafe hang card in 18pt SBS + PET window: ~$0.75 at 500. Rigid two-piece premium GaN: $3.50-$4.20 at 250, ~$2.80 at 500. Related: power bank boxes, USB boxes, phone accessory boxes, headphone boxes.

Electronics compliance

US-sold chargers must carry the FCC mark (Part 15) and, for wireless / MagSafe pucks, the Qi certification mark. We print the FCC ID, UL mark, and any Energy Star / EPA callouts at spec size in the location your compliance team approves. Print exactly your approved artwork; free layout review with every quote.

Why US brands choose us for custom charger boxes

Custom Box Printing manufactures custom charger boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom charger boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: low MOQs (100-unit runs), free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom charger boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.

Materials, print, and finish options

Charger packaging protects a small electronic that gets rough handling — the box has to survive Ground transit shock, retail restocking, and shopper pick-and-put-back. Standard build for wall adapters: 90×80×40mm folding tuck-end in 22-24pt SBS with a die-cut EVA foam or molded pulp insert cradling the adapter and cable. For premium GaN chargers ($40+ retail): rigid two-piece 110×90×50mm with a fabric-wrapped or velvet foam insert. For MagSafe pucks: 90×90×20mm slim carton with a printed insert. Spot UV on the wattage badge ('65W', '100W', '30W') helps at retail glance.

Available finishes include:

Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
Spot UV: Selective gloss coating that creates contrast against matte areas.
Eco-friendly options: Recycled kraft, widely recyclable paperboard and water-based inks.
Compliance: soy-based inks; child-resistant-style constructions for CBD/cannabis on request.

If you're not sure which combination will work best for your custom charger boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom charger boxes

Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
Optional physical sample — request a custom sample (refunded on your first order) to hold the real box in hand — let’s talk it through.
Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.

Custom Charger Boxes guides

Custom Boxes Near Me: A US Brand's Buying Guide (2026)

Custom Charger Boxes Weight and Price Calculator

Get an instant weight estimate (per box, total order, and shipping dimensional weight) and a per-unit price estimate for your custom charger boxes. Enter dimensions in inches or centimeters — the calculator converts automatically. For a firm quote, request a free quote.

Pick your box material

Choose the stock first — each calculator below has its own length × width × height inputs.

Material & board thickness

Part 1 Weight calculator

Finished box weight and the dimensional weight US carriers (USPS, UPS, FedEx) use for shipping.

Inches (in) Centimeters (cm)

Length (in) Width (in) Height (in)

Order quantity Padding / insert allowance

Per-box weight—

Total order weight—

Dimensional weight (per box)—

Billable shipping weight (per box)—

Dim weight uses the US domestic divisor of 166 (L × W × H ÷ 166 in pounds). Carriers bill the greater of actual or dimensional weight.

Request a free quote Try the 3D box designer

Part 2 Price calculator

Instant per-unit and total estimate in the US-market range for the spec below. Firm pricing requires your artwork and exact spec.

Inches (in) Centimeters (cm)

Length (in) Width (in) Height (in)

Order quantity Printing

Lamination / coating Spot finishes

Foil stamping Emboss / deboss Spot UV Window patch

Estimated per-unit price—

Estimated total price—

US-market estimate based on 2026 rates. Exact pricing depends on artwork, exact stock, Pantone requirements, and finish combinations. No setup, die, or plate fees at any quantity.

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Custom Charger Boxes — Frequently Asked Questions

100 units. Per-unit pricing improves as volume grows.

Yes — free standard shipping anywhere in the contiguous US. Rush and expedited options are available for a fee.

7–10 business days from artwork approval. Rush: 3–5 business days on request.

Yes — physical samples are $50, refunded on your first order. A free 3D digital mockup also ships with every quote.

Yes — recycled kraft, paperboards, water- and soy-based inks, and recyclable corrugated stocks are available. Mention "eco" on your quote.

Full-color CMYK with Pantone matching, plus gloss/matte lamination, soft-touch, spot UV, embossing, debossing, and foil stamping.

Print-ready PDF, AI, EPS, or PSD at 300 DPI CMYK with 0.125" bleed. No artwork? Our team builds your dieline for free.

No setup, plate, die, or tooling fees at any quantity.

Yes — paperboard, foam, or molded pulp inserts for single bottles, multi-piece sets, or jewelry presentations.

Yes — both come with satin, foam, or EVA liners and can be foil-stamped or embossed on the lid.

Yes — 200–500 unit seasonal drops are cost-effective because there are no die or plate fees.

Rigid = premium thick-walled, non-collapsing (luxury feel). Folding = ships flat, lower cost, less premium.

Yes — CBP prints folding tuck-end, hang card, and rigid two-piece charger boxes. Free shipping to every US state including New York, California, Texas, Florida, Illinois. Standard production 7-10 business days.

Standard 7-10 business days production + 2-3 days Ground to Illinois or Michigan. Rush 3-5 day production available for launch-week or holiday deadlines. Drop-ship to FBA is standard.

Yes — die-cut EVA foam insert cradling the adapter, cable, and any documentation is included free in the quote for tuck-end and rigid builds. Send us the adapter dimensions and we build the insert dieline from your spec.

MOQ 100. Wall adapter folding tuck-end in 22pt SBS + foam + spot UV: ~$1.15 at 250, ~$0.85 at 500, ~$0.65 at 1,000. MagSafe hang card ~$0.75 at 500. Rigid two-piece premium GaN ~$2.80 at 500.

Yes — we print FCC ID, UL mark, Qi certification, Energy Star, and any other regulatory marks at spec size in the location your compliance team approves. Send your approved artwork; we print exactly what you supply.