Custom Charger Boxes

All custom Charger Boxes you need for your products

FREE Shipping All Across the USA No minimums, no hidden freight fees — to all 50 states.

FREE 3D Design Tool Build & preview your box online before you order.

FREE Design Support Our US team perfects your artwork & 3D mockup.

Custom charger boxes for US wall-adapter, wireless-pad, GaN charger, and MagSafe DTC brands. We print low-MOQ from 100 units — folding retail cartons, hang cards, and rigid two-piece boxes with EVA foam or molded pulp inserts sized to your charger + cable spec.

For US indie charger brands, GaN-adapter startups, wireless-charging DTC founders, and MagSafe / Qi-standard accessory makers.

About Custom Charger Boxes

Charger boxes built for wall, wireless, and MagSafe

Chargers span three formats — wall adapters (USB-C, USB-A), wireless pads (Qi/MagSafe), and GaN travel chargers — each with different sizing needs but the same shelf competition. The box has to signal wattage instantly ('65W', '100W'), match model compatibility ('MagSafe', 'USB PD'), and protect the internal electronics through Ground shipping. We print low-MOQ from 100 boxes so a new GaN or MagSafe SKU can launch without national-retail commitment.

Formats: folding tuck-end, hang card, or rigid two-piece

Wall adapter folding tuck-end (~$0.85 at 500): 90×80×40mm in 22-24pt SBS with die-cut foam insert. Retail hang card for MagSafe / Qi puck ($0.75 at 500): 90×130mm SBS hang card with PET window. Rigid two-piece premium GaN charger ($2.80 at 500): 110×90×50mm chipboard wrapped in printed paper with fabric-wrapped foam insert. Spot UV on wattage badge, matte foil on brand mark, soft-touch lamination for premium tier.

Custom charger boxes shipping across the United States

Ships free to every US state — New York, California, Texas, Florida, Illinois, Pennsylvania, Ohio, Georgia, North Carolina, Michigan see 3-5 day Ground transit. Buyers searching "custom charger boxes near me" or "GaN adapter packaging in [state]" reach CBP as a US-based packaging supplier with 7-10 day production, drop-ship to Amazon FBA standard, and free nationwide shipping.

MOQ, pricing, and how to order

MOQ 100. Wall adapter folding tuck-end in 22pt SBS + foam insert + spot UV: ~$1.15 at 250, ~$0.85 at 500, ~$0.65 at 1,000. MagSafe hang card in 18pt SBS + PET window: ~$0.75 at 500. Rigid two-piece premium GaN: $3.50-$4.20 at 250, ~$2.80 at 500. Related: power bank boxes, USB boxes, phone accessory boxes, headphone boxes.

Electronics compliance

US-sold chargers must carry the FCC mark (Part 15) and, for wireless / MagSafe pucks, the Qi certification mark. We print the FCC ID, UL mark, and any Energy Star / EPA callouts at spec size in the location your compliance team approves. Print exactly your approved artwork; free layout review with every quote.

Why US brands choose us for custom charger boxes

Custom Box Printing manufactures custom charger boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom charger boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom charger boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.

Materials, print, and finish options

Charger packaging protects a small electronic that gets rough handling — the box has to survive Ground transit shock, retail restocking, and shopper pick-and-put-back. Standard build for wall adapters: 90×80×40mm folding tuck-end in 22-24pt SBS with a die-cut EVA foam or molded pulp insert cradling the adapter and cable. For premium GaN chargers ($40+ retail): rigid two-piece 110×90×50mm with a fabric-wrapped or velvet foam insert. For MagSafe pucks: 90×90×20mm slim carton with a printed insert. Spot UV on the wattage badge ('65W', '100W', '30W') helps at retail glance.

Available finishes include:

Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
Spot UV: Selective gloss coating that creates contrast against matte areas.
Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.

If you're not sure which combination will work best for your custom charger boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom charger boxes

Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
Optional physical sample — request a free custom sample to hold the real box in hand — let’s talk it through.
Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.

Custom Charger Boxes — Frequently Asked Questions

We have no minimum order quantity for custom charger boxes. You can order as few as 100 units for a brand test, or scale to 50,000+ for a full retail run — pricing per unit improves with volume.

Yes — standard shipping is free anywhere in the contiguous United States on every order. Rush production (3–5 business days) and expedited shipping are available on request for an additional fee.

Standard production turnaround is 7–10 business days from artwork approval. We confirm your dieline, send a 3D digital mockup, and start production once you approve. Rush orders typically ship in 3–5 business days.

Yes. Physical samples are free — just ask and we’ll sort out a customized sample for your box, no obligation. We also send a free 3D digital mockup with every quote.

Yes — we stock recycled kraft, FSC-certified paperboards, water-based and soy-based inks, and recyclable corrugated and rigid stocks. Mention "eco" in your quote request and we'll recommend the best material for your product.

Full-color CMYK offset printing with Pantone spot matching is standard. Premium finishes include gloss / matte lamination, soft-touch, spot UV, embossing, debossing, and gold or silver foil stamping. Custom die-cut shapes are available on request.

Yes — we design and print custom inserts in paperboard, foam, or molded pulp to securely hold products in your gift boxes. Whether it's a single bottle, multi-piece set, or jewelry presentation, we can build the inner structure.

Yes — CBP prints folding tuck-end, hang card, and rigid two-piece charger boxes. Free shipping to every US state including New York, California, Texas, Florida, Illinois. Standard production 7-10 business days.

Standard 7-10 business days production + 2-3 days Ground to Illinois or Michigan. Rush 3-5 day production available for launch-week or holiday deadlines. Drop-ship to FBA is standard.

Yes — die-cut EVA foam insert cradling the adapter, cable, and any documentation is included free in the quote for tuck-end and rigid builds. Send us the adapter dimensions and we build the insert dieline from your spec.

MOQ 100. Wall adapter folding tuck-end in 22pt SBS + foam + spot UV: ~$1.15 at 250, ~$0.85 at 500, ~$0.65 at 1,000. MagSafe hang card ~$0.75 at 500. Rigid two-piece premium GaN ~$2.80 at 500.

Yes — we print FCC ID, UL mark, Qi certification, Energy Star, and any other regulatory marks at spec size in the location your compliance team approves. Send your approved artwork; we print exactly what you supply.