Custom Blister Card Boxes

Custom-printed blister card boxes for US retail and point-of-sale programs — runs from 100 units, free 3D mockup, free US shipping.

FREE Shipping All Across the USA Low MOQs, no hidden freight fees — to all 50 states.

FREE 3D Design Tool Build & preview your box online before you order.

FREE Design Support Our US team perfects your artwork & 3D mockup.

Custom blister card boxes for US retail brands, hardware makers, cosmetic accessory brands, and toy manufacturers. We print low-MOQ from 100 units — printed backer cards with heat-sealed PET clamshell blister packs, sized to your product and retail-peg spec.

For US retail hardware, cosmetic accessory, toy, small-electronics, and craft-supply brands using blister-pack format for retail peg display at Target, Home Depot, Walmart, or specialty retail.

About Custom Blister Card Boxes

Blister card boxes for the retail peg wall

Blister packs are how retail merchandises product that has to be visible + protected + tamper-resistant — hardware (screws, bits, tools), cosmetic accessories (lash strips, tools), toys, small electronics (batteries, cables), craft supplies. The buyer sees the product through the clear PET while the printed backer card carries the brand, product name, features, and UPC. We print low-MOQ from 100 packs so indie brands can test a blister-format retail SKU without a national-retail commitment.

Backer card + PET blister spec

Backer card: 18-24pt SBS or kraft with 4-color print, die-cut Euro slot, UPC/EAN barcode, printed adhesive band around the blister-seal perimeter. Standard sizes: 100×150mm to 200×280mm depending on product. PET blister: transparent thermoformed to your product dimensions in 0.4-0.8mm gauge. Heat-seal peel-off (customer peels blister at a tab to open) or tamper-resistant fully-sealed (customer cuts perimeter). Add spot UV on backer, matte lamination for durability under retail handling.

Custom blister card boxes shipping across the United States

Ships free to every US state — New York, California, Texas, Florida, Illinois, Pennsylvania, Ohio, Georgia, North Carolina, Michigan see 3-5 day Ground transit. Buyers searching "custom blister card boxes near me" or "PET clamshell packaging in [state]" reach CBP as a US-based packaging supplier with 7-10 day production and free nationwide shipping.

MOQ, pricing, and how to order

MOQ 100. Standard blister card pack (18pt SBS + printed backer + thermoformed PET + heat-seal): ~$1.35 at 250, ~$0.95 at 500, ~$0.72 at 1,000. Add ~$0.10/unit for spot UV on backer; ~$0.10/unit for tamper-resistant fully-sealed vs peel-off. Related: header card boxes, hang tab boxes, hanging display boxes, retail boxes hub.

Retail-buyer spec + tamper resistance

Send us your retail-buyer spec (Target, Home Depot, Walmart, Best Buy) and we spec the backer dimensions, Euro slot size, UPC position, PET gauge, and heat-seal type exactly. For tamper-resistant applications (small electronics, cosmetic accessories), fully-sealed PET (customer cuts perimeter to open) delivers the required tamper-evidence. Free spec review with every quote.

Why US brands choose us for custom blister card boxes

Custom Box Printing manufactures custom blister card boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom blister card boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: low MOQs (100-unit runs), free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom blister card boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample free — let’s talk about a customized sample so you can confirm the look before a full run.

Materials, print, and finish options

Blister card = printed backer card + PET (clamshell) blister formed to product + heat-seal joining them. Standard backer card: 18-24pt SBS with 4-color print, die-cut Euro slot, UPC barcode, and any regulatory callouts. PET blister: transparent thermoformed plastic in 0.4-0.8mm gauge depending on product weight (heavier product = thicker PET). Heat-seal join uses a printed adhesive band around the blister perimeter — the customer opens by tearing the seal (peelable) or by cutting the perimeter (tamper-resistant, more secure).

Available finishes include:

Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
Spot UV: Selective gloss coating that creates contrast against matte areas.
Eco-friendly options: Recycled kraft, widely recyclable paperboard and water-based inks.
Compliance: soy-based inks; child-resistant-style constructions for CBD/cannabis on request.

If you're not sure which combination will work best for your custom blister card boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom blister card boxes

Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
Optional physical sample — request a custom sample (refunded on your first order) to hold the real box in hand — let’s talk it through.
Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.

Custom Blister Card Boxes guides

Custom Boxes Near Me: A US Brand's Buying Guide (2026)

Custom Blister Card Boxes Weight and Price Calculator

Get an instant weight estimate (per box, total order, and shipping dimensional weight) and a per-unit price estimate for your custom blister card boxes. Enter dimensions in inches or centimeters — the calculator converts automatically. For a firm quote, request a free quote.

Pick your box material

Choose the stock first — each calculator below has its own length × width × height inputs.

Material & board thickness

Part 1 Weight calculator

Finished box weight and the dimensional weight US carriers (USPS, UPS, FedEx) use for shipping.

Inches (in) Centimeters (cm)

Length (in) Width (in) Height (in)

Order quantity Padding / insert allowance

Per-box weight—

Total order weight—

Dimensional weight (per box)—

Billable shipping weight (per box)—

Dim weight uses the US domestic divisor of 166 (L × W × H ÷ 166 in pounds). Carriers bill the greater of actual or dimensional weight.

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Part 2 Price calculator

Instant per-unit and total estimate in the US-market range for the spec below. Firm pricing requires your artwork and exact spec.

Inches (in) Centimeters (cm)

Length (in) Width (in) Height (in)

Order quantity Printing

Lamination / coating Spot finishes

Foil stamping Emboss / deboss Spot UV Window patch

Estimated per-unit price—

Estimated total price—

US-market estimate based on 2026 rates. Exact pricing depends on artwork, exact stock, Pantone requirements, and finish combinations. No setup, die, or plate fees at any quantity.

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Custom Blister Card Boxes — Frequently Asked Questions

100 units. Per-unit pricing improves as volume grows.

Yes — free standard shipping anywhere in the contiguous US. Rush and expedited options are available for a fee.

7–10 business days from artwork approval. Rush: 3–5 business days on request.

Yes — physical samples are $50, refunded on your first order. A free 3D digital mockup also ships with every quote.

Yes — recycled kraft, paperboards, water- and soy-based inks, and recyclable corrugated stocks are available. Mention "eco" on your quote.

Full-color CMYK with Pantone matching, plus gloss/matte lamination, soft-touch, spot UV, embossing, debossing, and foil stamping.

Print-ready PDF, AI, EPS, or PSD at 300 DPI CMYK with 0.125" bleed. No artwork? Our team builds your dieline for free.

No setup, plate, die, or tooling fees at any quantity.

Yes — engineered for retail shelves, counter-top POS, and floor-standing units with stackability and quick assembly.

Yes — counter-top PDQs, floor-standing displays, shelf-ready trays, and end-caps for grocery, convenience, beauty, and specialty retail.

24–32pt SBS or E-flute for counter-top. B-flute or double-wall corrugated with laminated print liner for floor-standing.

Yes — shelf-ready (SRP) and retail-ready (RRP) constructions ship pre-loaded, then convert via a single tear-strip.

Yes — CBP prints backer cards and heat-seals PET blister packs. Free shipping to every US state including New York, California, Texas, Florida, Illinois. Standard production 7-10 business days from artwork + product spec.

Standard 7-10 business days production + 3-5 days Ground to California or 3-4 days to New York. Rush 3-5 day production available for retail-launch or peak-season deadlines.

Yes — fully-sealed PET (customer cuts the perimeter to open) delivers tamper-evidence for small electronics, cosmetic accessories, and hardware where the retailer requires it. Adds ~$0.10/unit vs peel-off; some retail buyers require this format for specific product categories.

MOQ 100. Standard blister card (18pt SBS backer + thermoformed PET + heat-seal): ~$1.35 at 250, ~$0.95 at 500, ~$0.72 at 1,000. Add ~$0.10/unit for spot UV on backer or tamper-resistant fully-sealed vs peel-off.

Yes — PET blister thermoform tool is built from your product spec (send dimensions + photo or 3D file). One-time tooling cost may apply for complex shapes at low volume; consolidates into per-unit at higher volume. Send product spec with your quote for exact tooling cost.